Deskripsi Produk
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Deskripsi Produk
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Pertunjukan Produk
Data Teknis
| Model | Dimensi | Weight (Kg) | Bahan | Hardness | Working Load (KN) | Limit Load (KN) | ||||||
| P | T | C | S | F | R | D | ||||||
| 10160B | 101.6 | 24 | 36 | 13 | 14 | 6 | 14 | 0.32 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm |
18 | 100 |
| 10160 | 101.6 | 30 | 36 | 13 | 14.5 | 9 | 14 | 0.36 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 21.6 | 120 |
| 14218 | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 48.6 | 270 |
| 14226 | 142 | 62 | 50 | 28 | 30 | 15 | 25 | 1.75 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 61.2 | 340 |
| 2571 | 200 | 66 | 60 | 30 | 32 | 18 | 30 | 2.8 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 72 | 400 |
| 26014 | 260 | 70 | 75 | 31 | 33 | 20 | 34 | 5.2 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 135 | 750 |
| 142N | 142 | 43 | 50 | 19 | 22 | 12.5 | 25 | 1.2 | 40Kr | Quench HRC36-44° | 75.6 | 420 |
| 150D | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 40Kr | Quench HRC36-44° | 75.6 | 420 |
| MG20 | 200 | 70 | 50 | 27 | 29 | 17 | 35 | 3.78 | 40Kr | Quench HRC36-44° | 144 | 800 |
| MG20B | 200 | 70 | 50 | 27 | 29 | 17 | 30 | 3.82 | 40Kr | Quench HRC36-44° | 140.4 | 780 |
| MG20C | 200 | 70 | 50 | 27 | 29 | 17 | 28 | 3.85 | 40Kr | Quench HRC36-44° | 122.4 | 680 |
| MS32 | 200 | 42 | 50 | 20 | 22 | 12 | 25 | 1.4 | 40Kr | Quench HRC36-44° | 75.6 | 420 |
| MS55 | 200 | 80 | 70 | 35 | 38 | 25 | 28 | 4.36 | 40Kr | Quench HRC36-44° | 138.6 | 770 |
| 3006 | 200 | 65 | 70 | 30 | 33 | 24 | 32 | 3.6 | 40Kr | Quench HRC36-44° | 160.2 | 890 |
| MS63 | 250 | 70 | 80 | 30 | 33 | 20 | 32 | 4.93 | 40Kr | Quench HRC36-44° | 147.6 | 820 |
| S16 | 100 | 30 | 27 | 15 | 16 | 8 | 14 | 0.3 | 40Kr | Quench HRC36-44° | 16 | 88 |
| S20 | 125 | 34 | 33 | 17 | 18 | 8 | 17 | 0.37 | 40Kr | Quench HRC36-44° | 19.4 | 108 |
| S25 | 160 | 48 | 39 | 23 | 25 | 13 | 20 | 1.28 | 40Kr | Quench HRC36-44° | 55.8 | 310 |
| S30 | 142 | 46 | 49 | 22 | 23.5 | 14 | 25 | 1.3 | 40Kr | Quench HRC36-44° | 91.8 | 510 |
| Z16 | 100 | 40 | 35 | 18 | 20 | 12 | 17 | 0.4 | 40Kr | Quench HRC36-44° | 32.4 | 180 |
| Z20 | 125 | 50 | 46 | 24 | 26 | 15 | 20 | 0.67 | 40Kr | Quench HRC36-44° | 59.4 | 330 |
| Z20D | 125 | 52 | 60 | 24 | 26 | 16 | 26 | 1.15 | 40Kr | Quench HRC36-44° | 82.8 | 460 |
| Z25 | 160 | 58 | 55 | 28 | 30 | 18 | 25 | 2.25 | 40Kr | Quench HRC36-44° | 82.8 | 460 |
| Z25D | 160 | 66 | 64 | 29 | 31 | 22 | 28 | 2.6 | 40Kr | Quench HRC36-44° | 120.6 | 670 |
| Z30 | 142 | 64 | 50 | 29 | 30.5 | 18 | 25 | 1.8 | 40Kr | Quench HRC36-44° | 111.6 | 620 |
Products & Testing Equipments
Aplikasi Produk
Pengepakan & Pengiriman
Mengapa Memilih Kami?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
| Standar atau Nonstandar: | Standar |
|---|---|
| Aplikasi: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly |
| Perawatan Permukaan: | Memoles |
| Struktur: | Rantai Gabungan |
| Bahan: | Paduan |
| Jenis: | Cranked Link Chain |
| Sampel: |
US$ 5/Buah
1 Buah (Min.Pesanan) | |
|---|
| Kustomisasi: |
Tersedia
| Permintaan Khusus |
|---|
Apa saja pertimbangan untuk memilih rantai konveyor yang tahan korosi?
Saat memilih rantai konveyor tahan korosi, beberapa pertimbangan perlu diperhatikan untuk memastikan kinerja dan umur pakai yang optimal di lingkungan korosif. Berikut faktor-faktor utama yang perlu dipertimbangkan:
– Pemilihan Material:
Pilihlah material rantai konveyor yang tahan terhadap agen korosif tertentu yang ada di lingkungan. Baja tahan karat, plastik, dan pelapis khusus seperti pelapisan seng atau nikel umumnya digunakan karena sifat ketahanan korosinya.
– Peringkat Ketahanan Korosi:
Tinjau peringkat ketahanan korosi berbagai material dan pelapis rantai. Cari standar industri seperti peringkat ASTM atau ISO yang menunjukkan ketahanan material terhadap zat korosif tertentu atau kondisi lingkungan.
– Faktor Lingkungan:
Pertimbangkan faktor lingkungan spesifik yang berkontribusi terhadap korosi, seperti kelembapan, suhu, keberadaan bahan kimia atau pelarut, serta paparan air asin atau asam. Evaluasi bagaimana faktor-faktor ini dapat memengaruhi persyaratan ketahanan korosi rantai.
– Pelapisan atau Perawatan Permukaan:
Jika menggunakan rantai logam, pertimbangkan untuk mengaplikasikan lapisan tambahan atau perawatan permukaan untuk meningkatkan ketahanan korosinya. Pilihannya meliputi pelapisan listrik, pelapisan bubuk, atau penggunaan lapisan anti-korosi khusus.
– Kompatibilitas dengan Metode Pembersihan:
Pastikan material rantai yang dipilih kompatibel dengan metode pembersihan dan bahan kimia yang digunakan dalam aplikasi. Beberapa material tahan korosi mungkin memerlukan prosedur pembersihan khusus untuk mempertahankan kinerja dan keawetannya.
– Pertimbangan Operasional:
Pertimbangkan kapasitas beban, kecepatan, dan persyaratan operasional sistem konveyor. Pastikan rantai tahan korosi mampu menahan tekanan mekanis dan tuntutan operasional tanpa mengurangi sifat ketahanan korosinya.
– Efektivitas Biaya:
Pertimbangkan biaya awal dan manfaat jangka panjang dari penggunaan rantai konveyor tahan korosi. Meskipun material tahan korosi mungkin memiliki biaya awal yang lebih tinggi, material tersebut dapat secara signifikan mengurangi biaya perawatan, penggantian, dan waktu henti yang terkait dengan kegagalan akibat korosi.
Dengan mempertimbangkan faktor-faktor ini, Anda dapat memilih rantai konveyor tahan korosi yang sesuai untuk lingkungan korosif tertentu, memastikan kinerja yang andal dan tahan lama dalam aplikasi seperti pemrosesan kimia, produksi makanan, pengolahan air limbah, atau lingkungan luar ruangan.
How do you prevent corrosion in conveyor chains?
Preventing corrosion in conveyor chains is essential for maintaining their performance and prolonging their lifespan. Here are some effective measures to prevent corrosion:
1. Material Selection: Choose conveyor chains made from corrosion-resistant materials such as stainless steel, plastic, or coatings specifically designed to resist corrosion. These materials offer better protection against rust and corrosion compared to standard steel chains.
2. Proper Lubrication: Apply a suitable lubricant to the conveyor chain regularly. Lubrication creates a protective barrier that helps prevent moisture and contaminants from reaching the metal surface, reducing the risk of corrosion. Select a lubricant that provides corrosion protection properties and is compatible with the chain material.
3. Environmental Controls: Control the operating environment to minimize exposure to corrosive elements. Implement measures such as humidity control, proper ventilation, and protection from direct contact with water or chemicals. Consider using covers or enclosures to shield the conveyor chain from environmental factors that can accelerate corrosion.
4. Surface Treatments: Apply corrosion-resistant coatings or treatments to the conveyor chain. These coatings can provide an additional protective layer that acts as a barrier against moisture and corrosive substances. Examples of surface treatments include zinc plating, galvanizing, or epoxy coatings.
5. Regular Inspections and Cleaning: Regularly inspect the conveyor chain for signs of corrosion or damage. Remove any accumulated dirt, debris, or corrosive substances promptly. Cleaning the chain helps prevent the buildup of contaminants that can accelerate corrosion.
6. Preventive Maintenance: Implement a preventive maintenance program that includes regular cleaning, lubrication, and inspection of the conveyor chain. This proactive approach helps identify and address any potential corrosion issues early on, preventing further damage.
7. Proper Storage: When not in use, store the conveyor chains in a dry and controlled environment. Protect them from exposure to moisture, humidity, and corrosive substances. Use appropriate storage methods, such as hanging the chains or storing them in sealed containers.
By following these preventive measures, you can significantly reduce the risk of corrosion in conveyor chains, ensuring their optimal performance and longevity.
Can a conveyor chain be repaired or does it need to be replaced entirely?
In general, conveyor chains can be repaired in certain cases, but there are instances where replacement is necessary. Here are some considerations:
- Minor Damage: If the conveyor chain has minor damage, such as a broken link or a damaged pin, it may be possible to repair it by replacing the damaged components.
- Significant Wear: If the chain has significant wear, such as elongation or excessive corrosion, it may be more cost-effective to replace the entire chain rather than attempting repairs.
- Critical Components: Some conveyor chains have critical components that cannot be repaired, such as welded attachments or specialized features. In such cases, replacement is usually the only option.
- Manufacturer’s Recommendations: It’s important to consult the manufacturer’s recommendations regarding chain repairability. They can provide specific guidelines on when repair is feasible and when replacement is necessary.
Before deciding whether to repair or replace a conveyor chain, it’s recommended to assess the extent of damage, consider the overall condition of the chain, and evaluate the cost-effectiveness of each option. It’s always advisable to consult with a qualified professional or the chain manufacturer to determine the best course of action.
editor by CX 2023-07-27
