Tag Archives: conveyor chain attachment

China high quality Industrial Mill Steel Welded Lumber Cast Iron Conveyor Chain Attachment Roller Chain Drag Chains Customized

Product Description

WH82 Welded Steel Chain  ( For Steel Factory)

We own the sophisticated equipment and the advanced technology, such as: 
1. CAD Designer
2. Wire Cutting Machine
3. Chain Running In Machine
4. Conveyor Furance
5. Ball Drift
6. Shot Peened Parts
7. Design Of Link Plate Waist

We have different models of welding chains, such as:

 

 

Chain No

 

Pitch

(mm)

Outside Barrel Dia

(mm)

Pin Dia

(mm)

Side Bar Height

(mm)

Approx Tooth Face at pitch line    

(mm)

Length of Bearing

(mm)

Plate Thickness

(mm)

Ultimate tensile strength

(KN)

Weight Approx                              

(Kg/FT)

WH82 78.1 26.97 14.35 31.8 38.1 57.4 6.4 132 2.28
 
 

We own the sophisticated equipment and the advanced technology, such as: 
1. CAD Designer
2. Wire Cutting Machine
3. Chain Running In Machine
4. Conveyor Furance
5. Ball Drift
6. Shot Peened Parts
7. Design Of Link Plate Waist

Company Detail:

GOODUCK(TAI) is 1 of a professional exporter with exporting POWER TRANSMISSION PARTS: Roller chains,Conveyor chains,Stainless steel Chains, agricultural chains, steel detachable chains, special chains, sprockets, s. S. Sprockets, HRC couplings, pulleys, bushes etc. All these products have been supplied regularly to World Wide for over 15 years. 

Welcome contact for more details.

Sofia Chen(Sales Manager)
HangZhou GOODLUCK TRANSMISSION TECHNOLOGY CO.,LTD
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Steel
Structure: Welded Chain
Surface Treatment: Polishing
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor

How does a conveyor chain impact energy efficiency in a system?

A conveyor chain plays a significant role in the energy efficiency of a conveyor system. Here are the ways in which it impacts energy efficiency:

1. Reduced Power Consumption:

– A well-designed conveyor chain with low friction characteristics can minimize power consumption. By reducing the frictional resistance between the chain and the conveyor components, less energy is required to move the chain and transport the materials along the conveyor system.

2. Efficient Power Transmission:

– The design and construction of a conveyor chain contribute to efficient power transmission. Chains with optimized pitch, roller diameter, and sprocket tooth profile ensure smooth and effective power transfer, minimizing energy losses during operation.

3. Proper Chain Tensioning:

– Maintaining proper chain tension is crucial for energy efficiency. An adequately tensioned chain ensures optimal contact between the chain and the sprockets, minimizing slippage and power loss. Regular inspections and adjustments of chain tension help maximize energy efficiency.

4. Alignment and Tracking:

– Proper alignment and tracking of the conveyor chain are essential for energy efficiency. Misaligned or poorly tracked chains can cause increased friction, leading to higher energy consumption. Regular monitoring and adjustment of the chain’s alignment ensure smooth and efficient operation.

5. Regular Maintenance:

– Performing routine maintenance on the conveyor chain, including lubrication, cleaning, and inspection, helps maintain optimal performance and energy efficiency. Adequate lubrication reduces friction and wear, minimizing power losses and extending the chain’s lifespan.

6. System Design Optimization:

– Considering energy efficiency during the design phase of a conveyor system can significantly impact its overall efficiency. Proper selection of conveyor chain components, such as low-friction materials and efficient drive systems, can help minimize energy consumption and improve the system’s energy efficiency.

By employing these practices and utilizing energy-efficient conveyor chain technologies, businesses can reduce energy costs, minimize environmental impact, and enhance the overall sustainability of their operations.

conveyor

What are the future trends and advancements in conveyor chain technology?

The field of conveyor chain technology is constantly evolving, driven by the need for improved efficiency, productivity, and sustainability. Here are some of the future trends and advancements in conveyor chain technology:

1. Automation and robotics: The integration of conveyor chains with automation and robotics systems is a growing trend. This includes the use of advanced sensors, machine vision, and artificial intelligence to enable autonomous operation, precise positioning, and efficient material handling.

2. Smart and connected systems: Conveyor chains are becoming increasingly connected through the Internet of Things (IoT) technology. This allows for real-time monitoring, data collection, and analysis of various performance parameters such as chain wear, tension, temperature, and energy consumption. Smart systems can optimize maintenance schedules, detect potential failures, and improve overall system efficiency.

3. Lightweight and high-strength materials: The development of lightweight yet high-strength materials is an ongoing focus in conveyor chain technology. Advanced alloys, composites, and engineered plastics offer improved strength-to-weight ratios, reducing energy consumption and increasing the load capacity of conveyor systems.

4. Energy efficiency: Energy efficiency is a key consideration in conveyor chain design. Future advancements aim to minimize power consumption through the use of efficient drive systems, regenerative braking, and smart control algorithms that optimize speed and acceleration profiles. Energy recovery technologies, such as regenerative drives, can also capture and reuse energy during deceleration or braking.

5. Sustainability and environmental friendliness: Conveyor chain technology is moving towards more sustainable and environmentally friendly solutions. This includes the use of eco-friendly materials, improved lubrication techniques to minimize environmental impact, and the adoption of energy-efficient components and systems. Recycling and circular economy concepts are also gaining prominence in the design and manufacturing of conveyor chains.

6. Advanced wear monitoring and predictive maintenance: The future of conveyor chain technology involves advanced wear monitoring systems that can accurately predict the remaining useful life of chains and components. This enables proactive maintenance planning and reduces unplanned downtime. Predictive maintenance algorithms analyze data collected from sensors and provide timely alerts for chain replacement or repair.

These are just a few examples of the future trends and advancements in conveyor chain technology. As technology continues to advance, we can expect further innovations that enhance performance, efficiency, reliability, and sustainability in conveyor systems.

conveyor

What are the maintenance requirements for a conveyor chain?

Maintaining a conveyor chain is essential to ensure its smooth operation and prolong its lifespan. Here are some key maintenance requirements for a conveyor chain:

  • Regular Cleaning: Clean the conveyor chain regularly to remove dirt, debris, and contaminants that can contribute to chain wear and reduce performance. Use appropriate cleaning agents and tools to avoid damaging the chain.
  • Lubrication: Apply the recommended lubricant to the conveyor chain according to the manufacturer’s guidelines. Lubrication helps reduce friction, minimize wear, and prevent corrosion.
  • Tension Adjustment: Check the tension of the conveyor chain regularly and adjust it if necessary. Proper tension ensures smooth operation and prevents issues like chain slipping or excessive wear.
  • Inspection: Conduct regular inspections of the conveyor chain to identify any signs of wear, damage, or misalignment. Look for issues such as worn sprockets, elongation, bent or damaged links, and loose connections. Address any problems promptly to prevent further damage.
  • Replace Worn Components: If any components of the conveyor chain, such as links, pins, or sprockets, are excessively worn or damaged, they should be replaced. Using worn components can compromise the chain’s performance and lead to failure.
  • Alignment: Ensure proper alignment of the conveyor chain by checking the alignment of sprockets, idlers, and other components. Misalignment can cause uneven wear and increase the risk of chain failure.
  • Training and Education: Provide proper training to personnel responsible for operating and maintaining the conveyor chain. They should understand the maintenance requirements, safety protocols, and best practices to ensure effective and safe operation.

Following these maintenance requirements will help keep the conveyor chain in optimal condition, minimize downtime, and ensure safe and efficient material handling.

China high quality Industrial Mill Steel Welded Lumber Cast Iron Conveyor Chain Attachment Roller Chain Drag Chains Customized  China high quality Industrial Mill Steel Welded Lumber Cast Iron Conveyor Chain Attachment Roller Chain Drag Chains Customized
editor by CX 2024-04-23

China supplier Steel Forging Overhead Trolley Attachment X348 Drop Forged Conveyor Chain

Product Description

MODEL P T t h H b d
S16 100 30 15 27 8 16 14
P102-W385 102 30 13 27 9 14 14
RUS270 123 50 24 46 16 25 20  20.5
Z20 125 50 24 48 15 26 20
P140 140 78 31 50 19 32 25
Z30 142 64 28.5 50 18 30.5 25
150 150 38 18 40 10 20 18
P155 155 79 39.5 63.5 36 40.5 30
Z25 160 58 28 55 18 30 25
YD310 200 43 20 47 12 22 20
A-3634 216 64 26 72 20 28.5 35
X63 250 60 28 70 20 30 25
P260 260 72 32 75 20 34 32

         ZheJiang CHINAMFG Precision Casting and Forging Inc. was established in 2003, covering an area of 40,000 square meter with 300 employees. In 2571, the company passed the quality management system certification of GB/T 19001-2016 and ISO 9001:2015, and has a number of invention patents.It is a national high-tech enterprise.
        Our main products are bucket teeth,side teeth,bucket adapter for excavator and loader; Forged pipe coupling for concrete pump ; Drop forged chain for scraper conveyor, etc. Other casting and forging parts canalsobecustomized accordingto customer drawings. The main materials are alloy steel, high manganese steel, gray iron, ductile iron, etc.
       Our company can produce casting range in 0.1kg-2tons, forging range in 0.1kg-100kgs, casting and forging annual capacity of 10,000tons.From productdesign, mold development to heattreatment, machining and spraying, we provide the whole processof internal manufacturing to better control the cost and quality.
       ZheJiang Plus Import and Export Trading Co., Ltd. was established in 2571, is Wanxin’s subsidiary, mainly responsible for marketing and export.

FAQ

Q1.Are you a manufacturer or a trading company?
we are totally manufacturer of machinery parts.

Q2.Can i get samples for checking the quality?
we can provide free samples,but you need to pay the freight.

Q3.What’s your MOQ?
For normal prodcuts,we don’t have MOQ.
For customerized products,we will tell you MOQ based on your drawing.

Q4.What’s your delivery time?
it’s about 7-45 days based on your quantity.

Q5.What’s your payment terms?
AmountAmount≥5000USD,T/T 30% as deposit,balance before delivery.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Alloy
Structure: Forging Chain
Surface Treatment: Polishing
Chain Size: 142
Feature: Heat Resistant
Process: Forging
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

Can a conveyor chain be used in pharmaceutical manufacturing?

Yes, conveyor chains can be used in pharmaceutical manufacturing for various applications. Conveyor systems play a crucial role in the efficient and safe transportation of pharmaceutical products throughout the manufacturing process. Here are some key considerations when using conveyor chains in pharmaceutical manufacturing:

1. Material Selection:

– Choose conveyor chains made from materials that are suitable for pharmaceutical applications, such as stainless steel or FDA-approved plastic. These materials offer corrosion resistance, cleanliness, and compliance with industry regulations.

2. Cleanliness and Sanitation:

– Ensure that the conveyor chain design allows for easy cleaning and sanitation. Smooth surfaces, minimal crevices, and access for cleaning equipment are important to maintain a hygienic environment.

3. Contamination Control:

– Implement measures to prevent contamination of pharmaceutical products. This includes using chain lubricants that are safe for pharmaceutical applications and implementing proper handling and storage procedures.

4. Product Protection:

– Choose conveyor chain systems that minimize product damage or degradation. This can include utilizing gentle product handling features such as low-friction surfaces, adjustable speed controls, and proper product spacing.

5. Regulatory Compliance:

– Ensure that the conveyor chain system complies with pharmaceutical industry regulations and guidelines, such as Good Manufacturing Practices (GMP) and the requirements of regulatory bodies like the FDA.

6. Integration with Equipment:

– Consider the integration of conveyor chains with other equipment in the pharmaceutical manufacturing process, such as labeling machines, filling machines, and packaging equipment. The conveyor system should provide seamless operation and synchronization with these machines.

By carefully selecting and designing conveyor chains specifically for pharmaceutical manufacturing, it is possible to meet the stringent requirements of the industry in terms of cleanliness, product integrity, and regulatory compliance.

conveyor

How does a conveyor chain impact material flow in a production line?

A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:

1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.

2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.

3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.

4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.

5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.

6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.

7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.

By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.

conveyor

What are the maintenance requirements for a conveyor chain?

Maintaining a conveyor chain is essential to ensure its smooth operation and prolong its lifespan. Here are some key maintenance requirements for a conveyor chain:

  • Regular Cleaning: Clean the conveyor chain regularly to remove dirt, debris, and contaminants that can contribute to chain wear and reduce performance. Use appropriate cleaning agents and tools to avoid damaging the chain.
  • Lubrication: Apply the recommended lubricant to the conveyor chain according to the manufacturer’s guidelines. Lubrication helps reduce friction, minimize wear, and prevent corrosion.
  • Tension Adjustment: Check the tension of the conveyor chain regularly and adjust it if necessary. Proper tension ensures smooth operation and prevents issues like chain slipping or excessive wear.
  • Inspection: Conduct regular inspections of the conveyor chain to identify any signs of wear, damage, or misalignment. Look for issues such as worn sprockets, elongation, bent or damaged links, and loose connections. Address any problems promptly to prevent further damage.
  • Replace Worn Components: If any components of the conveyor chain, such as links, pins, or sprockets, are excessively worn or damaged, they should be replaced. Using worn components can compromise the chain’s performance and lead to failure.
  • Alignment: Ensure proper alignment of the conveyor chain by checking the alignment of sprockets, idlers, and other components. Misalignment can cause uneven wear and increase the risk of chain failure.
  • Training and Education: Provide proper training to personnel responsible for operating and maintaining the conveyor chain. They should understand the maintenance requirements, safety protocols, and best practices to ensure effective and safe operation.

Following these maintenance requirements will help keep the conveyor chain in optimal condition, minimize downtime, and ensure safe and efficient material handling.

China supplier Steel Forging Overhead Trolley Attachment X348 Drop Forged Conveyor Chain  China supplier Steel Forging Overhead Trolley Attachment X348 Drop Forged Conveyor Chain
editor by CX 2024-04-04

China high quality High Quality Transmission Conveyor Engineer Chains with Attachment Large-Size Double Pitch Cast Welded Bent Scraper Chain

Product Description

Product Description

 

Detailed Photos

Product Parameters

 

 

Our Advantages

Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

FAQ

Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.

 

Usage: Transmission Chain
Material: Alloy/Carbon Steel
Surface Treatment: Natural
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor

Can a conveyor chain be used in automotive assembly lines?

Yes, a conveyor chain can be effectively used in automotive assembly lines. Here are the reasons why:

1. Efficient Material Handling:

– Conveyor chains provide a reliable and efficient means of transporting automotive components and parts along the assembly line. They can handle heavy loads and withstand the demanding requirements of automotive manufacturing.

2. Versatility:

– Conveyor chains offer versatility in terms of design and configuration. They can be customized to accommodate various assembly processes, such as body welding, painting, assembly, and final inspection.

3. Precise Positioning:

– Conveyor chains allow precise positioning and synchronization of automotive components, ensuring accurate assembly and alignment during the production process. This helps maintain consistent quality and reduces errors.

4. Automation Integration:

– Conveyor chains can be easily integrated with automation systems in automotive assembly lines. They can work in conjunction with robotic arms, vision systems, and other automated equipment to optimize the production process and improve efficiency.

5. Assembly Line Flexibility:

– Conveyor chains provide flexibility in terms of line configuration and layout. They can be designed to accommodate different assembly line layouts, including straight sections, curves, inclines, and declines, to meet the specific requirements of automotive assembly processes.

6. Space Optimization:

– Conveyor chains help optimize space utilization in automotive assembly plants. They can be designed to navigate around existing equipment and infrastructure, making efficient use of available floor space.

7. Safety:

– Conveyor chains are designed with safety features to protect operators and prevent accidents. Emergency stop controls, guarding, and interlocking mechanisms ensure the safe operation of the assembly line.

8. Increased Production Speed:

– By using conveyor chains, automotive assembly lines can achieve higher production speeds, allowing for faster manufacturing cycles and increased output.

Overall, conveyor chains play a crucial role in enhancing the efficiency, productivity, and safety of automotive assembly lines, contributing to the smooth and streamlined production of vehicles.

conveyor

What are the benefits of using a roller conveyor chain?

A roller conveyor chain offers several advantages in material handling and transportation applications. Here are some of the benefits:

1. Efficient transportation: Roller conveyor chains are designed to smoothly and efficiently transport various types of goods and materials. The rollers provide low-friction movement, reducing the effort required to move the load along the conveyor.

2. Versatility: Roller conveyor chains are versatile and can handle a wide range of products, from small and lightweight items to heavy and bulky loads. They are commonly used in industries such as manufacturing, distribution, logistics, and warehouses.

3. Durability: Roller conveyor chains are typically made from robust materials such as steel, which provides excellent durability and longevity. They can withstand heavy loads, repetitive use, and harsh working environments.

4. Flexibility: Roller conveyor chains can be configured in various layouts to accommodate different space requirements and material flow patterns. They can be straight, curved, inclined, or declined to optimize the flow of goods within the facility.

5. Easy accumulation: Roller conveyor chains allow for efficient accumulation of products without causing damage or jamming. The rollers can be designed with specific spacing and configurations to enable controlled accumulation and release of items along the conveyor line.

6. Minimal maintenance: With proper maintenance and lubrication, roller conveyor chains require minimal upkeep. The design of the chain and rollers reduces the accumulation of debris, making them easier to clean and maintain.

7. Smooth and quiet operation: The use of rollers in the conveyor chain ensures smooth and quiet operation, reducing noise levels in the workplace. This creates a more comfortable and productive working environment.

8. Enhanced safety: Roller conveyor chains are designed with safety in mind. They can be equipped with various safety features such as guards, sensors, and emergency stop mechanisms to ensure the well-being of operators and prevent accidents.

By utilizing a roller conveyor chain, businesses can benefit from improved efficiency, increased durability, flexibility in material handling, and enhanced safety in their operations.

conveyor

What factors should be considered when designing a conveyor chain system?

When designing a conveyor chain system, several factors need to be considered to ensure optimal performance and functionality. These factors include:

  • Load Capacity: The load capacity of the conveyor chain system is a critical consideration. It involves determining the maximum weight and size of the materials or products to be conveyed. This information helps in selecting the appropriate chain type, size, and strength to handle the expected load.
  • Speed and Throughput: The desired speed at which the conveyor system needs to operate and the expected throughput of materials are important factors. They influence the selection of chain pitch, sprocket size, and motor power to achieve the desired conveyor speed and material handling capacity.
  • Environmental Conditions: The operating environment plays a crucial role in the design of a conveyor chain system. Factors such as temperature, humidity, dust, corrosive substances, and presence of water or chemicals impact the selection of materials for the chain, sprockets, and other components to ensure durability and resistance to wear and corrosion.
  • Conveyor Layout and Configuration: The layout and configuration of the conveyor system are key considerations. Factors such as available space, conveyor path, incline or decline angles, and any required curves or turns affect the selection of chain type, sprocket arrangement, and overall system design.
  • Maintenance and Accessibility: Easy access for maintenance and servicing is crucial for the longevity and efficient operation of the conveyor chain system. Considering factors such as lubrication points, chain tension adjustment mechanisms, and overall accessibility for inspections and repairs ensures smooth operation and minimizes downtime.
  • Noise and Vibration: The level of noise and vibration generated by the conveyor chain system can impact the working environment. Design considerations such as selecting chain types with low noise characteristics, implementing proper lubrication, and using vibration-damping components help minimize noise and vibration levels.
  • Safety: Safety is of paramount importance in conveyor chain system design. Factors such as guarding, emergency stop systems, proper alignment, and anti-slip measures need to be incorporated to ensure the safety of operators and prevent accidents or injuries.

Considering these factors during the design stage helps in selecting the appropriate conveyor chain type, size, and configuration to meet the specific requirements of the application, ensuring smooth and efficient material handling operations.

China high quality High Quality Transmission Conveyor Engineer Chains with Attachment Large-Size Double Pitch Cast Welded Bent Scraper Chain  China high quality High Quality Transmission Conveyor Engineer Chains with Attachment Large-Size Double Pitch Cast Welded Bent Scraper Chain
editor by CX 2023-11-01

China supplier Agricultural Industry Chain Conveyor Belt Attachment Ca Type Steel Agricultural Machine Chain

Product Description

Product Description

The agricultural machinery transmission chains produced by our factory meet the requirements of ISO, ANSI, JIS, and other standards. The heavy-duty high-strength roller chains adopt high-quality raw materials and special heat treatment processes, making the products have wear resistance and impact resistance.

 

Product Attribute

Usage

Agricultural roller chain

Material

45Mn, 30GeMnTi, #10, 20Mn

Surface Treatment

netural/sand-blasted/shot-peening
application area Rice machinery, harvester and other agricultural machinery
product type S Type Steel Agricultural Chain with Attachments
C Type Steel Agricultural Chain with Attachments
A Type Steel Agricultural Chain with Attachments
CA Type Steel Agricultural Chain with Attachments
 
certificate ISO,SGS,ANSI,DIN
Port

Any sea port or airport in china

Payment

L/C, T/T, D/P, Western Union

Package

Chain, Plastic Bag, Color Box, Wooden Case. or OEM

S Type S32,S32V,S42,S45,S51,S52,

55V,55VF1,S55,S55R,S55RH,S62,S77,S88
 

C Type CA550,CA550V,CA555,CA557,CA620,CA2060H,CA2063H,CA550F4,CA550F5

38.4R,38.4V,55VD,S62F3,CA960
 

A Type A550,A555,A557,A620
 
CA Type CA627,CA550D,CA557D,CA620D
 
We also carry out OEM according to your requirements
 

Detailed Photos

 

Product Parameters

Our Advantages

Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.

Quality First, Clients Uppermost.

Product Categories

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.

100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Material: Alloy/Carbon Steel
Structure: Combined Chain
Surface Treatment: Oxygenation
Customization:
Available

|

Customized Request

conveyor

How do you calculate the required horsepower for a conveyor chain drive?

The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:

1. Determine the Total Resistance:

– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.

2. Convert the Resistance to Equivalent Inertia:

– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.

3. Calculate the Total Inertia:

– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.

4. Determine the Required Torque:

– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.

5. Convert Torque to Horsepower:

– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.

6. Consider Safety Factors and Efficiency:

– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.

– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.

It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.

conveyor

What are the safety measures for working with heavy-duty conveyor chains?

Working with heavy-duty conveyor chains requires strict adherence to safety measures to protect the workers and maintain a safe working environment. Here are some important safety measures to consider:

1. Proper Training: All personnel involved in working with conveyor chains should receive comprehensive training on the safe operation and maintenance of the equipment. This includes understanding the potential hazards, safety procedures, and proper use of personal protective equipment (PPE).

2. Equipment Inspection: Regular inspection of the conveyor chain and associated components is crucial to identify any signs of wear, damage, or malfunction. This includes checking for loose fasteners, worn sprockets, misalignment, and any other potential hazards. Any issues should be addressed promptly to prevent accidents.

3. Lockout/Tagout: Before performing any maintenance or repair tasks on the conveyor chain, proper lockout/tagout procedures must be followed. This ensures that the equipment is de-energized and isolated from any power source to prevent accidental startup or movement.

4. Personal Protective Equipment (PPE): Workers should wear appropriate PPE, including safety glasses, gloves, steel-toed boots, and hearing protection. The specific PPE requirements may vary depending on the nature of the work and the potential hazards involved.

5. Safe Work Practices: Workers should follow safe work practices, such as avoiding loose clothing or jewelry that can get caught in the chain, keeping hands and clothing clear of moving parts, and using proper lifting techniques when handling heavy loads.

6. Emergency Stop Systems: Conveyor systems should be equipped with emergency stop buttons or pull cords that allow workers to quickly stop the chain in case of an emergency or hazardous situation.

7. Regular Maintenance: Scheduled maintenance and lubrication of the conveyor chain should be performed according to the manufacturer’s recommendations. This helps to ensure optimal performance and minimize the risk of unexpected failures.

8. Clear Warning Signs and Labels: Proper signage, warning labels, and safety instructions should be clearly displayed near the conveyor chain system to remind workers of potential hazards and safe operating procedures.

9. Regular Safety Training and Communication: Ongoing safety training and communication among the workforce are vital to reinforce safe practices and raise awareness of any changes or updates to safety protocols.

By implementing these safety measures and fostering a safety-conscious culture, the risks associated with working with heavy-duty conveyor chains can be minimized, ensuring the well-being of the workers and the efficient operation of the equipment.

conveyor

What factors should be considered when designing a conveyor chain system?

When designing a conveyor chain system, several factors need to be considered to ensure optimal performance and functionality. These factors include:

  • Load Capacity: The load capacity of the conveyor chain system is a critical consideration. It involves determining the maximum weight and size of the materials or products to be conveyed. This information helps in selecting the appropriate chain type, size, and strength to handle the expected load.
  • Speed and Throughput: The desired speed at which the conveyor system needs to operate and the expected throughput of materials are important factors. They influence the selection of chain pitch, sprocket size, and motor power to achieve the desired conveyor speed and material handling capacity.
  • Environmental Conditions: The operating environment plays a crucial role in the design of a conveyor chain system. Factors such as temperature, humidity, dust, corrosive substances, and presence of water or chemicals impact the selection of materials for the chain, sprockets, and other components to ensure durability and resistance to wear and corrosion.
  • Conveyor Layout and Configuration: The layout and configuration of the conveyor system are key considerations. Factors such as available space, conveyor path, incline or decline angles, and any required curves or turns affect the selection of chain type, sprocket arrangement, and overall system design.
  • Maintenance and Accessibility: Easy access for maintenance and servicing is crucial for the longevity and efficient operation of the conveyor chain system. Considering factors such as lubrication points, chain tension adjustment mechanisms, and overall accessibility for inspections and repairs ensures smooth operation and minimizes downtime.
  • Noise and Vibration: The level of noise and vibration generated by the conveyor chain system can impact the working environment. Design considerations such as selecting chain types with low noise characteristics, implementing proper lubrication, and using vibration-damping components help minimize noise and vibration levels.
  • Safety: Safety is of paramount importance in conveyor chain system design. Factors such as guarding, emergency stop systems, proper alignment, and anti-slip measures need to be incorporated to ensure the safety of operators and prevent accidents or injuries.

Considering these factors during the design stage helps in selecting the appropriate conveyor chain type, size, and configuration to meet the specific requirements of the application, ensuring smooth and efficient material handling operations.

China supplier Agricultural Industry Chain Conveyor Belt Attachment Ca Type Steel Agricultural Machine Chain  China supplier Agricultural Industry Chain Conveyor Belt Attachment Ca Type Steel Agricultural Machine Chain
editor by CX 2023-08-31

China OEM ISO Conveyor Chain Transmission Combine Rice Harvester Agricultural with Attachment (A, CA, C, S type) Roller

Product Description


 

Product Description

The chain of agricultural machinery industry is applied to rice, wheat, corn, cotton and other agricultural machinery, providing driving and conveying functions, and realizing mechanized flower operation in the whole process of agricultural production from arable land to harvest. It is mainly applied to rice machinery, corn machinery, cotton machinery, etc

 

Product Attribute

Usage

Agricultural roller chain

Material

 chain plate: 45Mn,bush: Q195, roller: 10#,pin: 40Cr

Surface Treatment

netural/sand-blasted/shot-peening
application area Rice machinery, harvester and other agricultural machinery
product type S Type Steel Agricultural Chain with Attachments
C Type Steel Agricultural Chain with Attachments
A Type Steel Agricultural Chain with Attachments
CA Type Steel Agricultural Chain with Attachments
 
certificate ISO,SGS,ANSI,DIN
Port

Any sea port or airport in china

Payment

L/C, T/T, D/P, Western Union

Package

Chain, Plastic Bag, Color Box, Wooden Case. or OEM

S Type S32,S32V,S42,S45,S51,S52,

55V,55VF1,S55,S55R,S55RH,S62,S77,S88
 

C Type CA550,CA550V,CA555,CA557,CA620,CA2060H,CA2063H,CA550F4,CA550F5

38.4R,38.4V,55VD,S62F3,CA960
 

A Type A550,A555,A557,A620
 
CA Type CA627,CA550D,CA557D,CA620D
 
We also carry out OEM according to your requirements
 

Detailed Photos

Product Parameters

Our Advantages

Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.

Quality First, Clients Uppermost.

Product Categories

 

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.

100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

 

FAQ 
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
 

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Material: Alloy/Carbon Steel
Structure: Roller Chain
Surface Treatment: Oxygenation
Customization:
Available

|

Customized Request

conveyor

How does a conveyor chain handle accumulation and indexing applications?

In conveyor systems, accumulation and indexing refer to specific methods of controlling the movement and positioning of items along the conveyor line. A conveyor chain can effectively handle these applications through the use of specialized components and control mechanisms. Here’s a detailed explanation:

Accumulation:

– Accumulation refers to the process of temporarily storing or buffering items on the conveyor to control the flow of materials. Conveyor chains designed for accumulation applications typically incorporate features such as low-friction chain guides, accumulating zones, and sensors.

– In an accumulation conveyor chain system, the chain is divided into discrete zones where items can accumulate. As products enter a zone, the chain slows down or stops, allowing items to accumulate without colliding with each other. Sensors or photoelectric cells detect the presence of items in each zone and provide signals to control the chain movement.

– The accumulation zones in the conveyor chain system can be controlled in different ways, such as through the use of motorized rollers, pneumatic devices, or electronic sensors. This ensures a controlled and synchronized flow of items along the conveyor line.

Indexing:

– Indexing refers to the precise positioning of items at specific intervals along the conveyor line. This is commonly used in applications where accurate positioning or sequencing is required, such as assembly or packaging processes.

– Conveyor chains designed for indexing applications incorporate specialized index pins, stops, or precision indexing drives. These components work together to accurately position items at predetermined locations along the conveyor.

– The indexing mechanism of a conveyor chain system can be driven by mechanical cams, servo motors, or programmable logic controllers (PLCs). The indexing motion can be synchronized with other processes or machines downstream to ensure precise assembly or packaging operations.

– By combining accumulation and indexing capabilities, a conveyor chain system can handle a wide range of applications, including sorting, buffering, sequencing, and automated assembly. It provides control over the flow and positioning of items, allowing for efficient material handling and optimized production processes.

conveyor

Can a conveyor chain be used for heavy-duty applications?

Yes, a conveyor chain can be used for heavy-duty applications. Conveyor chains are specifically designed to handle heavy loads and provide reliable transportation in industrial environments.

Here are some factors that make conveyor chains suitable for heavy-duty applications:

1. Robust construction: Conveyor chains are typically made from high-strength materials such as alloy steel, stainless steel, or hardened carbon steel. These materials offer excellent durability and can withstand the heavy loads and harsh operating conditions commonly found in heavy-duty applications.

2. High load-carrying capacity: Conveyor chains are designed to handle significant loads, including heavy products, bulk materials, or large components. The chains are engineered with appropriate pitch, link dimensions, and strength to ensure reliable transport of heavy items.

3. Fatigue resistance: Conveyor chains are built to withstand repetitive stress and fatigue caused by continuous operation under heavy loads. They undergo specific heat treatments and surface hardening processes to enhance their resistance to wear, fatigue, and deformation.

4. Customization options: Conveyor chains can be customized to meet the specific requirements of heavy-duty applications. This includes selecting the appropriate chain type, pitch, attachment design, and surface coating for improved performance and longevity.

5. Compatibility with heavy-duty equipment: Conveyor chains are designed to integrate seamlessly with heavy-duty conveyor systems, including large motors, drives, and supporting structures. This ensures proper power transmission and smooth operation even in demanding environments.

6. Safety features: Conveyor chains for heavy-duty applications often incorporate safety features such as overload protection, emergency stops, and monitoring systems to ensure the safety of operators and prevent damage to the equipment.

It’s important to consult with a qualified engineer or conveyor manufacturer to select the appropriate conveyor chain and system components for the specific heavy-duty application. They can provide guidance on chain selection, system design, and maintenance practices to ensure optimal performance and reliability.

conveyor

What are the environmental considerations when using a conveyor chain?

When using a conveyor chain, there are several environmental considerations to take into account:

1. Temperature and Humidity: Conveyor chains may be exposed to different temperature and humidity levels depending on the application and operating environment. Extreme temperatures or high humidity can affect the performance and lifespan of the chain. It is important to select a chain material and lubrication that can withstand the specific environmental conditions.

2. Contamination and Cleanliness: The presence of dust, dirt, debris, or other contaminants can impact the operation and efficiency of the conveyor chain. Regular cleaning and maintenance should be performed to prevent build-up and ensure smooth chain movement.

3. Chemical Exposure: Conveyor chains used in industries such as chemical processing or food production may come into contact with corrosive chemicals or cleaning agents. It is crucial to choose a chain material that is resistant to chemical corrosion and select appropriate lubricants compatible with the chemicals present in the environment.

4. Noise and Vibration: Conveyor systems can generate noise and vibration during operation, which may have environmental implications. Noise reduction measures, such as using noise-dampening materials or implementing vibration isolation techniques, can help minimize the impact on the surrounding environment and comply with noise regulations.

5. Energy Efficiency: Consideration should be given to energy consumption and efficiency when using a conveyor chain. Optimize the system design, minimize friction losses, and utilize energy-efficient components to reduce the environmental impact and operational costs.

6. Sustainability: Increasingly, sustainability is an important consideration in industrial operations. Choosing conveyor chains made from recyclable or renewable materials, implementing energy-saving measures, and practicing responsible waste management can contribute to a more environmentally friendly operation.

By taking these environmental considerations into account, industries can ensure the proper functioning of conveyor chains while minimizing environmental impact and complying with relevant regulations.

China OEM ISO Conveyor Chain Transmission Combine Rice Harvester Agricultural with Attachment (A, CA, C, S type) Roller  China OEM ISO Conveyor Chain Transmission Combine Rice Harvester Agricultural with Attachment (A, CA, C, S type) Roller
editor by CX 2023-08-15

China Best Sales SGS Approved marine/rigging hardware motorcycle parts/sprocket Conveyor Roller Chain with Attachment roller chain components

Product Description

SGS Approved Conveyor Chain

A. Our Services

1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.

4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.
6. With years of manufacture and promotion experience in global market, brings you profit and great success!

B. Conveyor Chain List 
1. Double pitch precision roller chains and attachments for transmission and conveyors
    ANSI 2040 ~ 2100,ANSI C2040 ~ C2100, ANSI C2042 ~ C2102,ANSI C2062H ~ C2102H, 
    Attachment: K1,KK1,M1(SK1),K2,KK2,M2(SK2) and so on

2.  Hollow pin chains
    40HP ~ 80HP, 08BHP ~ 16BHP, C2040HP ~ C2080HP, C2042HP ~ C2082HP 
 
3.  Lumber conveyor chains & attachments
     81X, 81XH, 81XHH, 81XHS, 81XF1, 81XHF10
 
4.  Stainless steel roller chains & attachments
      35SS ~ 140SS, 06BSS ~ 32BSS
      Attachment: WK1, WK2

5.  Steel pintle chains
     662, 667H, 667X, 667XH, 667XH, 667K, 667J, 88K, 88C
 
6.  Special chains
     40-1-1LTR ~ 100-1-1LTR, P19.05F50, P22.225F10, 16A-CGF1, C212AL-CGF1, C216AL-CGF1 and so on

C. Company show & Product process

D. Packaging & Certificate

Packaging Details: Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets
Delivery Detail: six weeks

E. FAQ
1. Are you manufacturer or trade Company?

We are a factory founded in 1991 with trade team for international service.

 

2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

 

3. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).

 

4. Do you attend any Show?
We attend Hannover show in Germany, NMW in Austrilia, Canton fair, PTC, in China and many other special furniture shows.

 

5. Do you have any instant chat ?

 

Usage: Transmission Chain
Material: Alloy/Carbon Steel
Surface Treatment: Oil Blooming
Feature: Heat Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Customization:
Available

|

Customized Request

chain

Different types of drive chains

Drive chains are an important part of many different types of machinery. In this article, we’ll cover a variety of different types, from square links to engineered steel. From there, we’ll discuss different types of chains, such as double and leaf chains. Let’s take a closer look at each one. Once you know what kind of chain you’re looking for, you can make a buying decision. If you’re not sure where to start, read on to learn more about these types of chains, what to look for when choosing, and how to choose the right chain for your specific application.

Engineering Steel Chain

Engineering steel chains are widely used in conveyors, bucket elevators, tensioning links, transmission chains, etc., and have the characteristics of high strength, low friction, and good shock resistance. Early models of these chains were developed for difficult-to-convey applications. They were originally made of all-steel components with flanged rollers made of cast iron. They then increase in size, strength, and spacing in response to the heavy-duty requirements of the industry.
Today, these chains are used in a wide variety of applications, including tough oil drilling operations and forklifts. They offer excellent durability and high power transfer and are available in a variety of materials. They are also ideal for harsh environments such as harsh oil drilling. Their high-strength steel construction means they can handle harsh operating conditions. Their durability is an essential feature of any chain, and CZPT Chains offers a full line of engineered steel chains to meet your exact specifications.
A drive chain made of engineered steel consists of several components: links, pin joints, and sprockets. This allows them to carry heavy loads with minimal stretch. Due to its internal mechanical advantage, the chain runs around the sprockets with almost 100% efficiency. Also, the chain is made of special steel that can withstand certain conditions. They are available in different alloys and grades. If you have any questions, please feel free to contact us.
Roller chain wear is a major problem for conveyor and drive chains. In these cases, the rollers of the chain are more prone to wear than the bushings, so lubrication is essential. Many chains are designed to work with little or no lubrication. Finally, material selection is an important factor in the design of engineered steel conveyor chains. These factors will help ensure that the chain stays in good shape.

Conveyor Chains with Square Links

There are two basic types of conveyor chains. The first is the square chain, commonly used in cranes and hoists. It’s cheap to manufacture but more prone to overload. The second is a chain that uses hook joints or detachable links. These are used for short-term power transmission and have a lubricating effect. Usually, they are made of malleable iron but can be more expensive.
Another type of chain is the removable steel chain. For moderate loads, this is an easy-to-install option. The closed end of the tab should face the sprocket. It is very important to maintain the alignment of the chain relative to the sprockets. The chain should be adjusted to suit the load before installation. It is important to keep the chain lubricated to prolong its life.
Steel chains offer a wider selection of materials and heat treatments. This chain is also more accurate than its counterpart. Steel bushing chains are less expensive but require more frequent lubrication. Steel roller chains are often used for long conveyor centers or high loads. However, lower friction requirements require lower strength chains. This means that chains with square links are a better choice for smaller conveyors. But this style has its drawbacks.
Bushing chains are made of steel and are an excellent alternative for small-scale applications. The pins are silent and prevent tooth damage. Bushed roller chains are also used to a certain extent as conveyor chains. However, the main advantage of the bushing roller chain is that it does not make any noise at all. Bushed roller chains are made of alloy steel and are suitable for very low-speed applications.
chain

double chain

Double-strand roller chain, also known as a double-strand, consists of two rows of single-strand links. It has high impact strength, low weight, and a small form factor. Duplex roller chains are manufactured using CZPT technology, which uses solid rollers to improve sprocket tooth rotation and reduce shock loads. During the manufacturing process, the metal is heat-treated to increase strength and reduce corrosion.
A single chain is designed for a single sprocket, while a double chain consists of two identical chains connected side by side. Double chains are more durable than simple chains because double rollers contain roller bearings, pins, and other components. Simplex drive chains can handle high loads, while duplex drive chains are designed for medium-duty applications.

leaf chain

Blade chains are used in reciprocating devices such as forklifts. They are also used in machine tools for counterweight chains. Leaf chains come in a variety of lengths, usually with female or male ends. Leaf chains can be manufactured in even or odd pitches and are ideal for lifting and balancing. This article will introduce some key uses of leaf chains in drive chains. Additionally, we’ll discuss how they are made and how they behave in applications.
Most drive chains today are made from leaf chains. These chains are designed to increase the strength of the chain. However, they are less expensive than other types of chains. You can also purchase specialized leaf chains for certain applications. CZPT Chain also offers custom leaf chains for your unique needs. Leaf chains are commonly used in forklifts, material handling, and lifting applications. They are usually made from high-quality components. The BL1688 Leaf Chain has 8 x 8 laces and is sold in 10-foot boxes or 25- to 100-foot reels. The leaf chain can be cut as needed.
When selecting a leaf chain for a specific application, consider the minimum tensile strength of the chain. The minimum breaking strength must be high enough to protect the worker or machine, but must also be legal for the type of machine. Most manufacturers publish this minimum strength requirement. To make the most durable leaf chain, design engineers must consider the ISO4347 standard when choosing the right leaf chain. Leaf chain manufacturers tend to exceed international standards by about 20%.
chain

roller chain

Roller chains are made from a variety of materials. Some common materials include steel and stainless steel. The most suitable material depends on cost, environmental conditions, and horsepower transmission design. Chain manufacturers can optimize the material for the intended use. Depending on its size, spacing, and special construction techniques, it can be made lighter or heavier. This is an advantage for applications in noise-sensitive environments. Below are some examples of common uses for roller chains.
The wear of the components in a roller chain is an unavoidable part of its operation. The amount of elongation depends on factors such as lubrication, load, and the frequency of articulation between the pin and bushing. Manufacturing critical wear parts require careful attention to detail. Proper raw materials, manufacturing, and assembly are critical to product performance and longevity. If these components aren’t of high quality, they won’t last as long as the chain should.
The industry recommends measuring the wear elongation of the roller chain to determine when it needs to be replaced. Proper safety procedures must be used to measure chain tension. The tight span of the chain shall be measured by applying the measuring load specified by ANSI. A correctly measured roller chain is safe to use. For motorcycles, the chain is bigger and stronger. Often, toothed belts are replaced by shaft drives because they are less noisy and require less maintenance.
Tensile strength is the most commonly used measurement method for roller chains. This measurement represents the amount of load the chain can withstand before it breaks. Fatigue strength is another measure of durability. Fatigue strength measures how long a roller chain can withstand long-term use before failing. These two measurements are closely related and maybe the same or different. In addition to tensile strength, fatigue strength is a useful factor to consider when purchasing a chain.

China Best Sales SGS Approved marine/rigging hardware motorcycle parts/sprocket Conveyor Roller Chain with Attachment   roller chain componentsChina Best Sales SGS Approved marine/rigging hardware motorcycle parts/sprocket Conveyor Roller Chain with Attachment   roller chain components
editor by CX 2023-04-22

China Standard Chain Factory of Agricultural Rice Conveyor Roller Chain Transmission Chain and Industrial Conveyor Drive Chain with Attachment X348 X458 X678 conveyor roller chain

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Dimension Weight (Kg) Material Hardness Working Load (KN) Limit Load (KN)
P T C S F R D
10160B 101.6 24 36 13 14 6 14 0.32 20CrMnTi Surface HRC56-64°    
Depth 0.6-1.2mm
18 100
10160 101.6 30 36 13 14.5 9 14 0.36 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 21.6 120
14218 142 42 50 19 20.5 11 25 1.15 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 48.6 270
14226 142 62 50 28 30 15 25 1.75 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 61.2 340
2571 200 66 60 30 32 18 30 2.8 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 72 400
26014 260 70 75 31 33 20 34 5.2 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 135 750
142N 142 43 50 19 22 12.5 25 1.2 40Cr Quench HRC36-44° 75.6 420
150D 142 42 50 19 20.5 11 25 1.15 40Cr Quench HRC36-44° 75.6 420
MG20 200 70 50 27 29 17 35 3.78 40Cr Quench HRC36-44° 144 800
MG20B 200 70 50 27 29 17 30 3.82 40Cr Quench HRC36-44° 140.4 780
MG20C 200 70 50 27 29 17 28 3.85 40Cr Quench HRC36-44° 122.4 680
MS32 200 42 50 20 22 12 25 1.4 40Cr Quench HRC36-44° 75.6 420
MS55 200 80 70 35 38 25 28 4.36 40Cr Quench HRC36-44° 138.6 770
3006 200 65 70 30 33 24 32 3.6 40Cr Quench HRC36-44° 160.2 890
MS63 250 70 80 30 33 20 32 4.93 40Cr Quench HRC36-44° 147.6 820
S16 100 30 27 15 16 8 14 0.3 40Cr Quench HRC36-44° 16 88
S20 125 34 33 17 18 8 17 0.37 40Cr Quench HRC36-44° 19.4 108
S25 160 48 39 23 25 13 20 1.28 40Cr Quench HRC36-44° 55.8 310
S30 142 46 49 22 23.5 14 25 1.3 40Cr Quench HRC36-44° 91.8 510
Z16 100 40 35 18 20 12 17 0.4 40Cr Quench HRC36-44° 32.4 180
Z20 125 50 46 24 26 15 20 0.67 40Cr Quench HRC36-44° 59.4 330
Z20D 125 52 60 24 26 16 26 1.15 40Cr Quench HRC36-44° 82.8 460
Z25 160 58 55 28 30 18 25 2.25 40Cr Quench HRC36-44° 82.8 460
Z25D 160 66 64 29 31 22 28 2.6 40Cr Quench HRC36-44° 120.6 670
Z30 142 64 50 29 30.5 18 25 1.8 40Cr Quench HRC36-44° 111.6 620

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly
Surface Treatment: Polishing
Structure: Combined Chain
Material: Alloy
Type: Cranked Link Chain
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

chain

Advantages and disadvantages of roller chains

If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.

Put on

How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.

Material

Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.

Application

As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.

Maintain

Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
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Preloading

The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.

China Standard Chain Factory of Agricultural Rice Conveyor Roller Chain Transmission Chain and Industrial Conveyor Drive Chain with Attachment X348 X458 X678   conveyor roller chainChina Standard Chain Factory of Agricultural Rice Conveyor Roller Chain Transmission Chain and Industrial Conveyor Drive Chain with Attachment X348 X458 X678   conveyor roller chain
editor by CX 2023-04-20