√ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033. √ CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year. √ We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
Packaging Details:
advanced packaging / convenience package / bulk package / Waterproof bag / PE Bag / Premium cardboard box / Regular cardboard Carton / Neutral Box / Wooden case / Steel Pallets or Customization
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
******************************************************* After years of quality practice, CHOHO has formed a unique quality culture and a quality management model that strategically achieves global chain system technology leaders in quality management. *******************************************************
∞ Driven by quality culture and strategy
∞ Implementation of R&D,procurement, production and marketing Digital Quality Management of the Whole Value Chain Cycle
∞ Quality Synergy of the Whole Industry Chain
∞ Achievement chain system technology leader
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions!
COOPERATIVE CLIENT
Broad Customer Channels Market Continues to Develop!
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
FAQ
1. Are you a Manufacturer or Trade Company? -We are a factory focused on producing and exporting Chains for over 36 years and have a professional international trade team. 2. What terms of payment do you usually use? -T/T term 30% in advance,70% balance before shipment. Show your products and packaging before shipping. 3. What is your lead time for your goods? -Normally 1~45 days depending on order quantity & Spec, Stock can be shipped immediately. 4. Do you attend any Shows? -We attend the Hannover Messe, Bologna Fair, Canton Fair, AMTS, VIV ASIA, CIAME, Motor China, PTC Asia, Frankfurt Auto Parts, and other world-famous exhibitions! 5. Do you offer free samples? -Yes, we can. or you just bear the shipping cost. 6. Is OEM available? -Yes, OEM is available. 7. What are your major products? -Our main products are all kinds of Automobile Chain Systems, Motorcycle Chain Systems, Industrial Chain Systems, Agricultural Chain Systems, Bicycle chain Systems, Saw Chains, and Vessel Chain.
OTHER HOT SELL PRODUCTS
Thx for Reading! To know more about CHOHO, kindly visit
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Samples:
US$ 1.99/Meter 1 Meter(Min.Order)
|
Order Sample
A Series Short Pitch Precision Roller Chain Sample
You can apply for a refund up to 30 days after receipt of the products.
What are the advantages of using a slat conveyor chain?
A slat conveyor chain offers several advantages in material handling and conveying applications. Here are some key benefits:
1. Heavy-Duty Capacity:
– Slat conveyor chains are designed to handle heavy loads and can withstand rigorous industrial environments.
– They are commonly used in applications that require transporting large, bulky, or irregularly shaped items, such as automotive parts, pallets, or containers.
2. Flexibility:
– Slat chains can be customized and configured to suit specific conveying requirements. They are available in various widths, lengths, and chain configurations to accommodate different product sizes and shapes.
– The modular design of slat chains allows for easy modification or expansion of the conveyor system as production needs change.
3. Versatility:
– Slat chains can be used in both horizontal and inclined conveying applications. They are capable of moving products up or down slopes, making them suitable for production lines with varying elevations.
– These chains can be integrated with curves, turns, merges, and diverters to create complex conveying systems that optimize space utilization and product flow.
4. Durability and Longevity:
– Slat chains are typically made from robust materials such as steel or plastic, providing excellent durability and resistance to wear and tear.
– They can withstand demanding operating conditions, including high temperatures, corrosive environments, or exposure to chemicals.
5. Low Maintenance:
– Slat conveyor chains require minimal maintenance compared to other types of conveyor systems. They have fewer moving parts and typically operate with reduced friction.
– With proper lubrication and periodic inspection, slat chains can maintain their performance and reliability over an extended service life.
6. Easy Cleaning:
– The open design of slat chains allows for easy cleaning and debris removal. They are suitable for applications that require frequent sanitation or hygiene maintenance, such as in food processing or pharmaceutical industries.
Overall, using a slat conveyor chain offers the advantages of high load capacity, flexibility in design, versatility in conveying applications, durability, low maintenance requirements, and ease of cleaning. These features make slat chains an effective solution for various industries requiring efficient and reliable material handling.
Can a conveyor chain be used in food processing applications?
Yes, a conveyor chain can be used in food processing applications. Conveyor chains play a crucial role in the efficient and hygienic handling of food products throughout the production process. Here are some key points to consider:
1. Food-Grade Materials: Conveyor chains used in food processing applications are typically made from food-grade materials such as stainless steel or plastic. These materials are corrosion-resistant, easy to clean, and comply with food safety regulations.
2. Hygiene Considerations: Food processing environments require high standards of hygiene. Conveyor chains designed for food applications incorporate features such as smooth surfaces, open link designs, and easy disassembly for thorough cleaning. They may also have specialized coatings or treatments to prevent bacterial growth.
3. Sanitary Design: Conveyor chains for food processing applications are designed with minimal crevices or joints to prevent food particles from getting trapped. They may have self-draining capabilities to remove excess fluids or debris.
4. Product Integrity: Conveyor chains in food processing applications ensure gentle handling of delicate food products to avoid damage or contamination. They can be equipped with accessories like cleats, side guards, or modular belt systems to securely hold and transport items of various shapes and sizes.
5. High Temperature and Washdown Capabilities: Some food processing applications require conveyor chains to withstand high temperatures during cooking, baking, or sterilization processes. Specialized chains with heat-resistant materials or coatings are available. Additionally, conveyor chains used in food processing should be capable of withstanding frequent washdowns and cleaning with water or cleaning agents.
6. Compliance with Standards: Conveyor chains used in food processing applications must comply with industry-specific standards such as FDA (Food and Drug Administration) regulations, HACCP (Hazard Analysis Critical Control Point) guidelines, and other food safety certifications.
When selecting a conveyor chain for food processing applications, it is important to consider the specific requirements of the production line, including the type of food being handled, the operating conditions, and the necessary sanitary standards. Proper maintenance and regular cleaning protocols should also be implemented to ensure food safety and product integrity.
How can you prevent conveyor chain failures?
Preventing conveyor chain failures is crucial for maintaining the efficiency and reliability of a conveyor system. Here are some key preventive measures:
Regular Inspection and Maintenance: Implement a routine inspection and maintenance schedule to identify potential issues before they escalate. Regularly inspect the chain for signs of wear, such as elongation, link plate wear, and sprocket tooth wear. Address any visible damage or abnormalities promptly.
Proper Lubrication: Apply the appropriate lubricant to the conveyor chain to minimize friction and reduce wear. Lubrication helps to prevent metal-to-metal contact, corrosion, and excessive heat generation. Follow the manufacturer’s recommendations for lubrication frequency and use lubricants suitable for the operating conditions.
Tensioning: Maintain proper tension in the conveyor chain to ensure optimal performance and reduce the risk of failures. Both over-tensioning and under-tensioning can lead to premature wear or chain damage. Follow the manufacturer’s guidelines for tensioning and regularly check and adjust the tension as needed.
Sprocket Maintenance: Inspect and maintain the sprockets that engage with the conveyor chain. Check for any signs of wear or damage on the sprocket teeth and replace them if necessary. Ensure proper alignment between the chain and sprockets to prevent excessive wear and chain skipping.
Environmental Considerations: Take into account the environmental factors that can affect the conveyor chain’s performance. Protect the chain from exposure to moisture, corrosive substances, excessive heat, or abrasive materials. Implement appropriate safeguards, such as covers or enclosures, to minimize environmental impact on the chain.
Proper Loading: Ensure that the conveyor chain is not subjected to excessive loads beyond its capacity. Overloading can lead to accelerated wear and chain failures. Adhere to the recommended load limits and guidelines provided by the chain manufacturer.
Operator Training: Provide proper training to operators and maintenance personnel on the correct operation, maintenance, and safety procedures related to the conveyor chain system. Educate them on identifying potential issues, performing routine inspections, and reporting any abnormalities.
By implementing these preventive measures, you can significantly reduce the risk of conveyor chain failures and extend the lifespan of the chain. Regular monitoring and maintenance are essential to ensure the system operates smoothly and safely.
Pitch P=100, 125, 150, 152.4, 160, 200mm with attached plate conveyor chain according to drawing
Rollers are available: small roller (S type), large roller (P type), convex edge roller (F type)
Roller diameters are 36, 42, 50, 60, 70, 85, 100, 120mm etc.
Chain plates are available: single side horizontal CHINAMFG plate attached plate, single side bent plate with ears and double holes type A2, double side bent plate type K2. The chain plate thickness is 4, 5, 6, 7, 8, 10, 12 mm. The width of the chain plate is 25, 30, 35, 40, 50, 60, 70 mm, etc.
Pin diameters are 10, 12, 15, 18, 21, 25mm, etc.
M series metric conveyor chains are available in the following models: M56, M80, M112, M160, M224, M315.
M315,the dimensions are in accordance with the standard GB8350-87.
And can be matched with sprockets.
Product Attribute
Product Name
Conveyor Chians
Available materials
carbon steel, alloy steel,stainless steel
OEM customisation according to your requirements
Surface Treatment
Shot peening, Zinc-plated, Nickel-plated, Anodized, etc.
Performance
High temperature resistant Abrasion resistant
Reference standards
ISO,DIN,ANSL
Customised drawings
YES
Certificates
ISO9001:2008 SGS brand TV
Delivery time
20 days for samples. 45 days for official order.
Packaging
Plastic Bag + Cardboard Box + Wooden
Detailed Photos
Our Advantages
Company Advantages: Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership: 1. The member of China General Machine Components Industry Association. 2. The member of China Chain Transmission Association. 3. The member of China Chain Standardization Association. 4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.
Comprehensive Product Portfolio We produce and supply a wide range of power transmission products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers; on our team at your disposal any time when you need a helping hand. They are well trained with industry know-now and will always respond to your requests within 24 hours. 100% Customer Retention Rate Our regular customers from overseas come back not just for our premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality? A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match. Q3: Can you make chains according to my CAD drawings? A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment? A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill? A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions? A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
You can apply for a refund up to 30 days after receipt of the products.
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:
– Material Selection:
Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.
– Corrosion Resistance Ratings:
Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.
– Environmental Factors:
Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.
– Coating or Surface Treatment:
If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.
– Compatibility with Cleaning Methods:
Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.
– Operational Considerations:
Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.
– Cost-Effectiveness:
Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.
By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.
What are the future trends and advancements in conveyor chain technology?
The field of conveyor chain technology is constantly evolving, driven by the need for improved efficiency, productivity, and sustainability. Here are some of the future trends and advancements in conveyor chain technology:
1. Automation and robotics: The integration of conveyor chains with automation and robotics systems is a growing trend. This includes the use of advanced sensors, machine vision, and artificial intelligence to enable autonomous operation, precise positioning, and efficient material handling.
2. Smart and connected systems: Conveyor chains are becoming increasingly connected through the Internet of Things (IoT) technology. This allows for real-time monitoring, data collection, and analysis of various performance parameters such as chain wear, tension, temperature, and energy consumption. Smart systems can optimize maintenance schedules, detect potential failures, and improve overall system efficiency.
3. Lightweight and high-strength materials: The development of lightweight yet high-strength materials is an ongoing focus in conveyor chain technology. Advanced alloys, composites, and engineered plastics offer improved strength-to-weight ratios, reducing energy consumption and increasing the load capacity of conveyor systems.
4. Energy efficiency: Energy efficiency is a key consideration in conveyor chain design. Future advancements aim to minimize power consumption through the use of efficient drive systems, regenerative braking, and smart control algorithms that optimize speed and acceleration profiles. Energy recovery technologies, such as regenerative drives, can also capture and reuse energy during deceleration or braking.
5. Sustainability and environmental friendliness: Conveyor chain technology is moving towards more sustainable and environmentally friendly solutions. This includes the use of eco-friendly materials, improved lubrication techniques to minimize environmental impact, and the adoption of energy-efficient components and systems. Recycling and circular economy concepts are also gaining prominence in the design and manufacturing of conveyor chains.
6. Advanced wear monitoring and predictive maintenance: The future of conveyor chain technology involves advanced wear monitoring systems that can accurately predict the remaining useful life of chains and components. This enables proactive maintenance planning and reduces unplanned downtime. Predictive maintenance algorithms analyze data collected from sensors and provide timely alerts for chain replacement or repair.
These are just a few examples of the future trends and advancements in conveyor chain technology. As technology continues to advance, we can expect further innovations that enhance performance, efficiency, reliability, and sustainability in conveyor systems.
Can a conveyor chain be used in high-temperature environments?
Yes, conveyor chains can be designed and used in high-temperature environments, but it depends on the specific type of chain and the temperature range involved. Here are some key considerations:
Material Selection: Conveyor chains for high-temperature applications are typically made from heat-resistant materials such as stainless steel or alloy steels that can withstand elevated temperatures without significant degradation.
Lubrication: Proper lubrication is essential in high-temperature environments to minimize friction and wear. Special high-temperature lubricants are available that can withstand the operating temperatures and provide effective chain lubrication.
Chain Design: Chains used in high-temperature environments may have specific design features to accommodate thermal expansion and minimize the risk of binding or seizing. These can include increased clearances, special joint designs, or heat-resistant coatings.
Temperature Limitations: Each conveyor chain has a maximum temperature limit specified by the manufacturer. It is important to consider this limit and ensure that the operating temperature does not exceed it to maintain the integrity and performance of the chain.
Proper Maintenance: Regular inspection and maintenance are crucial in high-temperature applications. This includes monitoring chain wear, lubrication levels, and any signs of heat-induced damage or degradation.
However, it is important to note that the suitability of a conveyor chain for high-temperature environments ultimately depends on the specific operating conditions, including the temperature range, duration of exposure, and the application requirements. It is recommended to consult with the chain manufacturer or an experienced engineer to select the appropriate chain and ensure its safe and reliable operation in high-temperature environments.
√ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033. √ CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year. √ We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
Packaging Details:
advanced packaging / convenience package / bulk package / Waterproof bag / PE Bag / Premium cardboard box / Regular cardboard Carton / Neutral Box / Wooden case / Steel Pallets or Customization
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
******************************************************* After years of quality practice, CHOHO has formed a unique quality culture and a quality management model that strategically achieves global chain system technology leaders in quality management. *******************************************************
∞ Driven by quality culture and strategy
∞ Implementation of R&D,procurement, production and marketing Digital Quality Management of the Whole Value Chain Cycle
∞ Quality Synergy of the Whole Industry Chain
∞ Achievement chain system technology leader
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions!
COOPERATIVE CLIENT
Broad Customer Channels Market Continues to Develop!
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
FAQ
1. Are you a Manufacturer or Trade Company? -We are a factory focused on producing and exporting Chains for over 36 years and have a professional international trade team. 2. What terms of payment do you usually use? -T/T term 30% in advance,70% balance before shipment. Show your products and packaging before shipping. 3. What is your lead time for your goods? -Normally 1~45 days depending on order quantity & Spec, Stock can be shipped immediately. 4. Do you attend any Shows? -We attend the Hannover Messe, Bologna Fair, Canton Fair, AMTS, VIV ASIA, CIAME, Motor China, PTC Asia, Frankfurt Auto Parts, and other world-famous exhibitions! 5. Do you offer free samples? -Yes, we can. or you just bear the shipping cost. 6. Is OEM available? -Yes, OEM is available. 7. What are your major products? -Our main products are all kinds of Automobile Chain Systems, Motorcycle Chain Systems, Industrial Chain Systems, Agricultural Chain Systems, Bicycle chain Systems, Saw Chains, and Vessel Chain.
OTHER HOT SELL PRODUCTS
Thx for Reading! To know more about CHOHO, kindly visit
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Samples:
US$ 1.99/Meter 1 Meter(Min.Order)
|
Order Sample
A Series Short Pitch Precision Roller Chain Sample
You can apply for a refund up to 30 days after receipt of the products.
How do you calculate the chain pull force in a conveyor chain system?
The chain pull force, also known as the chain tension, is an important parameter to determine in a conveyor chain system. It represents the force required to move the conveyed load along the conveyor. The calculation of chain pull force involves several factors:
1. Weight of the Load: Determine the weight of the load being conveyed. This includes the weight of the product, packaging materials, and any additional equipment or components carried by the conveyor.
2. Friction Coefficients: Identify the friction coefficients between the load and the conveyor components. This includes the friction between the product and the conveyor chain, as well as the friction between the product and the conveyor bed or guides. These coefficients are typically provided by the manufacturer or can be obtained through testing.
3. Incline or Decline Angle: Consider the angle at which the conveyor operates. If the conveyor has an incline or decline, the angle will affect the force required to move the load.
4. Acceleration and Deceleration: Account for any acceleration or deceleration requirements in the conveyor system. If the conveyor needs to start or stop abruptly or if there are changes in speed, these factors will impact the chain pull force.
Once these factors are determined, the chain pull force can be calculated using the following formula:
Chain Pull Force = (Weight of Load + Friction Force) × (1 + Incline or Decline Factor) × (1 + Acceleration or Deceleration Factor)
It’s important to note that the accuracy of the calculation depends on the accuracy of the input values. Therefore, it’s recommended to consult the conveyor manufacturer or an engineering professional to ensure precise calculations and proper sizing of the conveyor chain.
What are the different attachment options available for a conveyor chain?
Conveyor chains can be equipped with various types of attachments or accessories to accommodate specific material handling needs. Here are some common attachment options:
1. Cleats or Flights: Cleats or flights are raised sections attached to the conveyor chain to prevent materials from slipping or sliding off the chain. They are commonly used in incline or decline applications or when handling loose or bulk materials.
2. Side Plates or Side Guards: Side plates or side guards are installed along the edges of the conveyor chain to provide containment and prevent materials from spilling or falling off the sides. They are particularly useful when conveying small or irregularly shaped items.
3. Pusher Bars: Pusher bars are extensions mounted on the conveyor chain that can be pneumatically or mechanically actuated to push materials onto a different conveyor line or divert them to a specific location. They are often used for sorting or diverting applications.
4. Hold-Downs or Brackets: Hold-downs or brackets are devices attached to the conveyor chain to secure and stabilize the transported materials. They ensure that the materials remain in a fixed position during the conveying process, especially when encountering vibrations or changes in speed.
5. Guide Rails: Guide rails are installed alongside the conveyor chain to provide guidance and alignment for the materials being conveyed. They help maintain the desired path and prevent lateral movement or misalignment.
6. Magnetic Attachments: Magnetic attachments are used when handling ferrous materials. They allow the conveyor chain to attract and hold magnetic objects, ensuring effective transport and separation.
7. Tooling Plates: Tooling plates are platforms or mounting surfaces attached to the conveyor chain to accommodate specific equipment, such as fixtures, sensors, or robotic arms. They provide a convenient and customizable interface for integrating additional functionalities into the conveyor system.
8. Diverters or Transfer Units: Diverters or transfer units are specialized attachments that enable the seamless transfer of materials from one conveyor line to another, or between different processing stations. They ensure smooth transitions and precise material flow control.
These attachment options offer flexibility and versatility in conveyor chain applications, allowing customization based on the specific requirements of the material being transported or the production process. By selecting the appropriate attachments, conveyor chains can effectively handle a wide range of materials and optimize material flow within a conveyor system.
What are the maintenance requirements for a conveyor chain?
Maintaining a conveyor chain is essential to ensure its smooth operation and prolong its lifespan. Here are some key maintenance requirements for a conveyor chain:
Regular Cleaning: Clean the conveyor chain regularly to remove dirt, debris, and contaminants that can contribute to chain wear and reduce performance. Use appropriate cleaning agents and tools to avoid damaging the chain.
Lubrication: Apply the recommended lubricant to the conveyor chain according to the manufacturer’s guidelines. Lubrication helps reduce friction, minimize wear, and prevent corrosion.
Tension Adjustment: Check the tension of the conveyor chain regularly and adjust it if necessary. Proper tension ensures smooth operation and prevents issues like chain slipping or excessive wear.
Inspection: Conduct regular inspections of the conveyor chain to identify any signs of wear, damage, or misalignment. Look for issues such as worn sprockets, elongation, bent or damaged links, and loose connections. Address any problems promptly to prevent further damage.
Replace Worn Components: If any components of the conveyor chain, such as links, pins, or sprockets, are excessively worn or damaged, they should be replaced. Using worn components can compromise the chain’s performance and lead to failure.
Alignment: Ensure proper alignment of the conveyor chain by checking the alignment of sprockets, idlers, and other components. Misalignment can cause uneven wear and increase the risk of chain failure.
Training and Education: Provide proper training to personnel responsible for operating and maintaining the conveyor chain. They should understand the maintenance requirements, safety protocols, and best practices to ensure effective and safe operation.
Following these maintenance requirements will help keep the conveyor chain in optimal condition, minimize downtime, and ensure safe and efficient material handling.
Low frequency fatigue test technology for lange size chain
8
Chain length comparison technology
9
Variation of silence design technology
10
Chain dynamic testingtechnology technologies
Our Advantages: 1. Any inquiry you make will be answered professionally within 6~8 hours. 2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany. 3. Focused on Chain since 1999, have rich experience in Production. 4. High-quality workers,First-class advanced equipment,good quality control,advanced technology. 5. Be Good at Custom-Made Products, provide customized services for customers. 6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents. 7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
Chain Drive Industry First A-Share Listed Company Stock Code: . √ CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year. √ We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, CZPT etc.
Packaging Details:
advanced packaging / convenience package / bulk package / Waterproof bag / PE Bag / Premium cardboard box / Regular cardboard Carton / Neutral Box / Wooden case / Steel Pallets or Customization
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
******************************************************* After years of quality practice, CHOHO has formed a unique quality culture and a quality management model that strategically achieves global chain system technology leaders in quality management. *******************************************************
∞ Driven by quality culture and strategy
∞ Implementation of R&D,procurement, production and marketing Digital Quality Management of the Whole Value Chain Cycle
∞ Quality Synergy of the Whole Industry Chain
∞ Achievement chain system technology leader
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions!
COOPERATIVE CLIENT
Broad Customer Channels Market Continues to Develop!
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
FAQ
1. Are you manufacturer or trade Company? We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team. 2. What terms of payment you usually use? T/T 30% deposit and 70% against document, L/C at sight 3. What is your lead time for your goods? Normally 30~45 days.Stock can be shipped immediately. 4. Do you attend any Show? We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows. 5.Do you offer free samples? Yes,we can.or you just bear the shipping cost. 6.Is OEM available? Yes, OEM is available. We have professional designers to help you design.
Shipping Cost:
Estimated freight per unit.
To be negotiated
Standard or Nonstandard:
Standard
Application:
Conveyer Equipment, Electric Cars, Motorcycle, Agricultural Machinery
Surface Treatment:
Polishing
Samples:
US$ 3.99/Meter 1 Meter(Min.Order)
|
Order Sample
Sample
Customization:
Available
|
Customized Request
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:
– Material Selection:
Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.
– Corrosion Resistance Ratings:
Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.
– Environmental Factors:
Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.
– Coating or Surface Treatment:
If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.
– Compatibility with Cleaning Methods:
Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.
– Operational Considerations:
Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.
– Cost-Effectiveness:
Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.
By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.
How does a conveyor chain contribute to overall production efficiency?
A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:
1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.
2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.
3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.
4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.
5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.
6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.
7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.
8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.
Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.
What safety precautions should be followed when working with conveyor chains?
Working with conveyor chains involves potential hazards, and it is essential to follow proper safety precautions to ensure the well-being of workers and prevent accidents. Here are some important safety measures to consider:
Proper Training: Ensure that workers operating or maintaining conveyor chains receive proper training on safe practices, including chain handling, maintenance procedures, and emergency protocols.
Personal Protective Equipment (PPE): Workers should wear appropriate PPE, such as safety glasses, gloves, and steel-toed shoes, to protect themselves from potential hazards, including flying debris, pinch points, or entanglement.
Lockout/Tagout: Before performing any maintenance or repair tasks on conveyor chains, follow lockout/tagout procedures to isolate and de-energize the equipment to prevent accidental startup or release of stored energy.
Guarding: Ensure that conveyor chains are adequately guarded to prevent access to moving parts, such as pinch points and rotating sprockets. Guards should be securely in place and not interfere with the chain’s operation.
Housekeeping: Keep the work area clean and free of debris, tools, or other objects that could cause tripping hazards or interfere with the operation of the conveyor chain.
Regular Inspections: Regularly inspect the conveyor chains for any signs of wear, damage, or misalignment. Address any issues promptly to prevent potential safety hazards.
Safe Loading and Unloading: When loading or unloading materials onto the conveyor, follow safe lifting techniques and ensure the load is evenly distributed to prevent overloading or imbalance.
Emergency Stop Devices: Install and clearly mark emergency stop devices along the conveyor system to enable immediate shutdown in case of an emergency or hazardous situation.
Clear Communication: Establish clear communication protocols, including signals or signs, to ensure effective communication between workers operating different sections of the conveyor system.
These safety precautions are general guidelines, and it’s important to consult and adhere to specific safety regulations and guidelines provided by the equipment manufacturer and relevant safety authorities. Regular safety training, awareness, and a proactive safety culture are crucial in maintaining a safe working environment when working with conveyor chains.
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on. 2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing) 3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
Model
Dimension
Weight (Kg)
Material
Hardness
Working Load (KN)
Limit Load (KN)
P
T
C
S
F
R
D
10160B
101.6
24
36
13
14
6
14
0.32
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
18
100
10160
101.6
30
36
13
14.5
9
14
0.36
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
21.6
120
14218
142
42
50
19
20.5
11
25
1.15
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
48.6
270
14226
142
62
50
28
30
15
25
1.75
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
61.2
340
2571
200
66
60
30
32
18
30
2.8
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
72
400
26014
260
70
75
31
33
20
34
5.2
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
135
750
142N
142
43
50
19
22
12.5
25
1.2
40Cr
Quench HRC36-44°
75.6
420
150D
142
42
50
19
20.5
11
25
1.15
40Cr
Quench HRC36-44°
75.6
420
MG20
200
70
50
27
29
17
35
3.78
40Cr
Quench HRC36-44°
144
800
MG20B
200
70
50
27
29
17
30
3.82
40Cr
Quench HRC36-44°
140.4
780
MG20C
200
70
50
27
29
17
28
3.85
40Cr
Quench HRC36-44°
122.4
680
MS32
200
42
50
20
22
12
25
1.4
40Cr
Quench HRC36-44°
75.6
420
MS55
200
80
70
35
38
25
28
4.36
40Cr
Quench HRC36-44°
138.6
770
3006
200
65
70
30
33
24
32
3.6
40Cr
Quench HRC36-44°
160.2
890
MS63
250
70
80
30
33
20
32
4.93
40Cr
Quench HRC36-44°
147.6
820
S16
100
30
27
15
16
8
14
0.3
40Cr
Quench HRC36-44°
16
88
S20
125
34
33
17
18
8
17
0.37
40Cr
Quench HRC36-44°
19.4
108
S25
160
48
39
23
25
13
20
1.28
40Cr
Quench HRC36-44°
55.8
310
S30
142
46
49
22
23.5
14
25
1.3
40Cr
Quench HRC36-44°
91.8
510
Z16
100
40
35
18
20
12
17
0.4
40Cr
Quench HRC36-44°
32.4
180
Z20
125
50
46
24
26
15
20
0.67
40Cr
Quench HRC36-44°
59.4
330
Z20D
125
52
60
24
26
16
26
1.15
40Cr
Quench HRC36-44°
82.8
460
Z25
160
58
55
28
30
18
25
2.25
40Cr
Quench HRC36-44°
82.8
460
Z25D
160
66
64
29
31
22
28
2.6
40Cr
Quench HRC36-44°
120.6
670
Z30
142
64
50
29
30.5
18
25
1.8
40Cr
Quench HRC36-44°
111.6
620
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:
– Material Selection:
Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.
– Corrosion Resistance Ratings:
Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.
– Environmental Factors:
Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.
– Coating or Surface Treatment:
If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.
– Compatibility with Cleaning Methods:
Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.
– Operational Considerations:
Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.
– Cost-Effectiveness:
Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.
By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.
How do you prevent corrosion in conveyor chains?
Preventing corrosion in conveyor chains is essential for maintaining their performance and prolonging their lifespan. Here are some effective measures to prevent corrosion:
1. Material Selection: Choose conveyor chains made from corrosion-resistant materials such as stainless steel, plastic, or coatings specifically designed to resist corrosion. These materials offer better protection against rust and corrosion compared to standard steel chains.
2. Proper Lubrication: Apply a suitable lubricant to the conveyor chain regularly. Lubrication creates a protective barrier that helps prevent moisture and contaminants from reaching the metal surface, reducing the risk of corrosion. Select a lubricant that provides corrosion protection properties and is compatible with the chain material.
3. Environmental Controls: Control the operating environment to minimize exposure to corrosive elements. Implement measures such as humidity control, proper ventilation, and protection from direct contact with water or chemicals. Consider using covers or enclosures to shield the conveyor chain from environmental factors that can accelerate corrosion.
4. Surface Treatments: Apply corrosion-resistant coatings or treatments to the conveyor chain. These coatings can provide an additional protective layer that acts as a barrier against moisture and corrosive substances. Examples of surface treatments include zinc plating, galvanizing, or epoxy coatings.
5. Regular Inspections and Cleaning: Regularly inspect the conveyor chain for signs of corrosion or damage. Remove any accumulated dirt, debris, or corrosive substances promptly. Cleaning the chain helps prevent the buildup of contaminants that can accelerate corrosion.
6. Preventive Maintenance: Implement a preventive maintenance program that includes regular cleaning, lubrication, and inspection of the conveyor chain. This proactive approach helps identify and address any potential corrosion issues early on, preventing further damage.
7. Proper Storage: When not in use, store the conveyor chains in a dry and controlled environment. Protect them from exposure to moisture, humidity, and corrosive substances. Use appropriate storage methods, such as hanging the chains or storing them in sealed containers.
By following these preventive measures, you can significantly reduce the risk of corrosion in conveyor chains, ensuring their optimal performance and longevity.
Can a conveyor chain be repaired or does it need to be replaced entirely?
In general, conveyor chains can be repaired in certain cases, but there are instances where replacement is necessary. Here are some considerations:
Minor Damage: If the conveyor chain has minor damage, such as a broken link or a damaged pin, it may be possible to repair it by replacing the damaged components.
Significant Wear: If the chain has significant wear, such as elongation or excessive corrosion, it may be more cost-effective to replace the entire chain rather than attempting repairs.
Critical Components: Some conveyor chains have critical components that cannot be repaired, such as welded attachments or specialized features. In such cases, replacement is usually the only option.
Manufacturer’s Recommendations: It’s important to consult the manufacturer’s recommendations regarding chain repairability. They can provide specific guidelines on when repair is feasible and when replacement is necessary.
Before deciding whether to repair or replace a conveyor chain, it’s recommended to assess the extent of damage, consider the overall condition of the chain, and evaluate the cost-effectiveness of each option. It’s always advisable to consult with a qualified professional or the chain manufacturer to determine the best course of action.
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on.
Series
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series.
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. A2: One-side,two holes cranked attachments. K1: Both-side,one hole cranked attachments. K2: Both-side,two hole cranked attachments. D1: One-side,an extended pin on every outer link. D3: One-side,two extended pin on every outer link.
Our Products Advantage
1. Every step from production order to the packing process has a strict quality inspection. 2. We have standard roller chain with 1.5 CZPT (DIN. ANSI.); Non-standard roller chain (customized acording to customer drawings). 3. Export products with high quality and low price. 4.We have a good service before and after-sale.
1.Fast delivery: Standard products can be delivered in as fast as 20 days 2.Good service: timely reply, prompt quotation, responsible for the product 3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers 4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers 5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
Shipping Cost:
Estimated freight per unit.
To be negotiated|
Freight Cost Calculator
Material:
Alloy
Structure:
Roller Chain
Surface Treatment:
Polishing
Samples:
US$ 35/kg 1 kg(Min.Order)
|
Order Sample
Customization:
Available
|
Customized Request
Types of roller chains and their applications
There are many factors that can cause premature wear of the roller chain. They include friction, external shocks, and lack of lubrication or adjustment. Here are some tips to help you prevent premature chain wear. Read on to learn more about the different types of roller chains and their applications. You’ll be surprised how quickly the roller chain wears out! Below we have listed some of the most common causes of premature roller chain wear.
Double strand heavy-duty roller chain
If your application requires a heavy-duty chain, a double-strand steel roller chain is an excellent choice. Double-strand steel roller chains are manufactured to reduce stress fatigue and stretch, making them ideal for industrial and logging equipment. This type of chain is also heat-treated and shot-peened for excellent fatigue resistance and strength. Listed below are some of the advantages of double-strand heavy-duty roller chains. When comparing single-strand and double-strand heavy-duty roller chains, double-strand steel roller chains are generally better. They have twice as many side plates and a working load close to that of a twin-strand steel roller chain. Unlike single-strand steel roller chains, double-strand roller chains are not interchangeable with standard double-sprockets. They use sprockets specially made for double chains. Double strand chains are particularly strong, resistant to rust and corrosion, and ideal for high-stress applications. They are commonly used in conveyor systems, paper mill equipment, ditches, lifts, seed drills, and various hoisting machinery. They are also used in the wastewater and food processing industries. Chains of this type are used on conveyor lines, so they are an excellent choice for heavy machinery.
Nickel-plated chain
Nickel-plated roller chains are ideal for outdoor work, mildly corrosive environments, and applications requiring a good chain appearance. Nickel plating increases component hardness and improves wear resistance while ensuring that all surfaces are protected. The benefits of nickel-plated roller chains include increased durability, corrosion resistance, and a bright shine. Here are a few reasons to use such a chain. All chains are manufactured to the highest quality and safety standards. Although slightly corrosive, nickel-plated roller chains are ideal for applications in high salt and high humidity environments. However, nickel plating can peel and chip, so nickel roller chains are not recommended for use in food processing or other environments exposed to corrosive substances. ANSI B29.1 standard chain can be nickel-plated and is ideal for a variety of applications including industrial garage doors and boat lifts. CZPT USA Corp. is committed to being the premier agricultural and industrial chain supplier in the United States. By focusing on quality, they ensure their chains provide long life and unmatched wear resistance. If you’re looking for a quality plated roller chain, consider choosing a chain from a leading manufacturer. If you need the durability and strength of a nickel roller chain, choose CZPT USA Corp. We manufacture the highest quality chains in the USA. In addition to high strength, nickel-plated roller chains are also available in elastomer profiles. These types of chains can handle 1/2 to 3/4″ loads, depending on their pitch. They are also ideal for gentle traction on sensitive surfaces. The strength of these chains depends on the type of the main link used in the chain. Nickel-plated roller chains are available in a variety of sizes and are priced to suit a variety of applications.
Stainless steel chain
Stainless steel roller chains are ideal for industrial applications in two harsh environments. They have excellent chemical and corrosion resistance, as well as high strength. Chains are available in three grades to meet various operational needs. 304SS is suitable for food contact applications, while 316SS and 606SS offer excellent corrosion resistance. 600 series stainless steel provides excellent corrosion and wears resistance with precipitation hardened components. In food processing, stainless steel chains are often exposed to extremely high temperatures and high concentrations of acids, alkalis, and water. They are also resistant to high concentrations of acid and chlorine. And their low magnetic permeability allows them to function properly in hygienic conditions. But stainless steel roller chains also have some disadvantages. Despite their excellent corrosion resistance, these chains are not recommended for use in food processing environments. Compared to carbon steel, stainless steel roller chains are softer and hold longer. This means it may wear out faster. Since stainless steel is not heat-treated, its surface hardness is different from carbon steel. It retains heat for longer, reducing its tensile strength and extending its lifespan. Nonetheless, stainless steel roller chains are ideal for a variety of industrial applications. The stainless steel roller chain is made of high-quality material. For example, the Premier series stainless steel roller chains are manufactured in Japan using a special type of stainless steel shot peening process. They also feature a solid roller design that reduces side flex. The Premier range also features highly polished side panels and is available in 10′ boxes, 50′ reels, and 100′ reels. They can also be cut to length if necessary.
Accumulation conveyor
Roller chain accumulation conveyors are designed to transport loads up to 440 lbs or 200 kg. The accumulator chain is located on large idler rollers to ensure quiet operation and the minimum force required to hold the pallet. They are suitable for various applications and can be integrated into the entire processing system. These conveyor belts have T-slots on three sides of the profile frame for connecting brackets and sensors. Sensors installed in the accumulation area detect objects on the conveyor line and send signals to the motors that power the accumulation area. The motor can be external or built into the drum itself. Other types of sensors use light, such as photosensors. Photoelectric sensors detect objects by emitting and receiving specific wavelengths of light. This option is cost-effective because the sensor rollers are located slightly above the surface of the conveyor line. Roller chain accumulation conveyors can be constructed of steel or plastic rollers. It can be equipped with staggered or coaxial rollers. Safety cover prevents accidental insertion of fingers into the chain, improving operator safety. The safety cover is compatible with the chain type and required bend radius. These caps are made of plastic clips that fit permanently on the inner links of the chain. They do not interfere with conveyed goods or workpiece carriers. There are two basic types of accumulation conveyors: free flow and accumulation. Free-flowing chains allow conveyed objects to slide directly onto the chain while stacking chains allow goods to slide under the chain. Accumulation chains are commonly used in the food and packaging industries and have rollers that support conveyed objects. The free-flowing conveyor system eliminates the risk of damaging objects, as the rollers in the accumulation conveyor are in direct contact with the bottom of the cargo.
Custom attachment
Standard accessories for roller chains are available in a variety of styles. Typically, they can be assembled on pin or roller links. When referring to connecting chains, it is important to know how to refer to pitch and center-to-center spacing. The pitch of the roller chain should include inner and outer roller links and must alternate every three pitches. Additionally, you can order custom accessories for pin or roller linkages. Below are some examples of custom accessories for roller chains. Stainless steel roller chains are one of the most well-known chains for this application. It has a stainless steel 304 finish to create curved and straight lugs. For even more flexibility, you can also request custom accessories such as chain plate holes and pins. For added safety, various accessories can be attached to the single-pitch roller chain. It can also be made with multiple pins or curved lugs. HKK Chains is stocked with much stainless steel and carbon steel standard connecting chains. Most of the time, they can assemble a custom accessory chain in no time. For example, a single-pitch chain with two connecting holes is called a wide profile. Additionally, chains can be manufactured in a variety of materials, including carbon steel, stainless steel, Lambda, plastic, and Ultra WP. In addition, a wide range of unique accessories is available for special industries.
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on. 2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing) 3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
Model
Dimension
Weight (Kg)
Material
Hardness
Working Load (KN)
Limit Load (KN)
P
T
C
S
F
R
D
10160B
101.6
24
36
13
14
6
14
0.32
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
18
100
10160
101.6
30
36
13
14.5
9
14
0.36
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
21.6
120
14218
142
42
50
19
20.5
11
25
1.15
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
48.6
270
14226
142
62
50
28
30
15
25
1.75
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
61.2
340
2571
200
66
60
30
32
18
30
2.8
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
72
400
26014
260
70
75
31
33
20
34
5.2
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
135
750
142N
142
43
50
19
22
12.5
25
1.2
40Cr
Quench HRC36-44°
75.6
420
150D
142
42
50
19
20.5
11
25
1.15
40Cr
Quench HRC36-44°
75.6
420
MG20
200
70
50
27
29
17
35
3.78
40Cr
Quench HRC36-44°
144
800
MG20B
200
70
50
27
29
17
30
3.82
40Cr
Quench HRC36-44°
140.4
780
MG20C
200
70
50
27
29
17
28
3.85
40Cr
Quench HRC36-44°
122.4
680
MS32
200
42
50
20
22
12
25
1.4
40Cr
Quench HRC36-44°
75.6
420
MS55
200
80
70
35
38
25
28
4.36
40Cr
Quench HRC36-44°
138.6
770
3006
200
65
70
30
33
24
32
3.6
40Cr
Quench HRC36-44°
160.2
890
MS63
250
70
80
30
33
20
32
4.93
40Cr
Quench HRC36-44°
147.6
820
S16
100
30
27
15
16
8
14
0.3
40Cr
Quench HRC36-44°
16
88
S20
125
34
33
17
18
8
17
0.37
40Cr
Quench HRC36-44°
19.4
108
S25
160
48
39
23
25
13
20
1.28
40Cr
Quench HRC36-44°
55.8
310
S30
142
46
49
22
23.5
14
25
1.3
40Cr
Quench HRC36-44°
91.8
510
Z16
100
40
35
18
20
12
17
0.4
40Cr
Quench HRC36-44°
32.4
180
Z20
125
50
46
24
26
15
20
0.67
40Cr
Quench HRC36-44°
59.4
330
Z20D
125
52
60
24
26
16
26
1.15
40Cr
Quench HRC36-44°
82.8
460
Z25
160
58
55
28
30
18
25
2.25
40Cr
Quench HRC36-44°
82.8
460
Z25D
160
66
64
29
31
22
28
2.6
40Cr
Quench HRC36-44°
120.6
670
Z30
142
64
50
29
30.5
18
25
1.8
40Cr
Quench HRC36-44°
111.6
620
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.
Put on
How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime. In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced. The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains. High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.
Material
Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons. Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.
Application
As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications. A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia. Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application. The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.
Maintain
Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect. For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance. The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain. Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
Preloading
The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life. Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source. The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time. In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on. 2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing) 3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
Model
Dimension
Weight (Kg)
Material
Hardness
Working Load (KN)
Limit Load (KN)
P
T
C
S
F
R
D
10160B
101.6
24
36
13
14
6
14
0.32
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
18
100
10160
101.6
30
36
13
14.5
9
14
0.36
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
21.6
120
14218
142
42
50
19
20.5
11
25
1.15
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
48.6
270
14226
142
62
50
28
30
15
25
1.75
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
61.2
340
2571
200
66
60
30
32
18
30
2.8
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
72
400
26014
260
70
75
31
33
20
34
5.2
20CrMnTi
Surface HRC56-64° Depth 0.6-1.2mm
135
750
142N
142
43
50
19
22
12.5
25
1.2
40Cr
Quench HRC36-44°
75.6
420
150D
142
42
50
19
20.5
11
25
1.15
40Cr
Quench HRC36-44°
75.6
420
MG20
200
70
50
27
29
17
35
3.78
40Cr
Quench HRC36-44°
144
800
MG20B
200
70
50
27
29
17
30
3.82
40Cr
Quench HRC36-44°
140.4
780
MG20C
200
70
50
27
29
17
28
3.85
40Cr
Quench HRC36-44°
122.4
680
MS32
200
42
50
20
22
12
25
1.4
40Cr
Quench HRC36-44°
75.6
420
MS55
200
80
70
35
38
25
28
4.36
40Cr
Quench HRC36-44°
138.6
770
3006
200
65
70
30
33
24
32
3.6
40Cr
Quench HRC36-44°
160.2
890
MS63
250
70
80
30
33
20
32
4.93
40Cr
Quench HRC36-44°
147.6
820
S16
100
30
27
15
16
8
14
0.3
40Cr
Quench HRC36-44°
16
88
S20
125
34
33
17
18
8
17
0.37
40Cr
Quench HRC36-44°
19.4
108
S25
160
48
39
23
25
13
20
1.28
40Cr
Quench HRC36-44°
55.8
310
S30
142
46
49
22
23.5
14
25
1.3
40Cr
Quench HRC36-44°
91.8
510
Z16
100
40
35
18
20
12
17
0.4
40Cr
Quench HRC36-44°
32.4
180
Z20
125
50
46
24
26
15
20
0.67
40Cr
Quench HRC36-44°
59.4
330
Z20D
125
52
60
24
26
16
26
1.15
40Cr
Quench HRC36-44°
82.8
460
Z25
160
58
55
28
30
18
25
2.25
40Cr
Quench HRC36-44°
82.8
460
Z25D
160
66
64
29
31
22
28
2.6
40Cr
Quench HRC36-44°
120.6
670
Z30
142
64
50
29
30.5
18
25
1.8
40Cr
Quench HRC36-44°
111.6
620
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.
Put on
How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime. In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced. The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains. High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.
Material
Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons. Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.
Application
As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications. A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia. Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application. The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.
Maintain
Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect. For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance. The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain. Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
Preloading
The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life. Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source. The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time. In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.
Large Obligation Cranked-Hyperlink transmission Push Roller Chain
Model
Series A, Collection B
Row
Simplex Duplex Triplrex
Application
Machinery Elements
Suiface Treament
netural/sand-blasted/shot-peening
Certification
ISO, ANSI, DIN, BS
Packing
Packaged in packing containers and wood circumstances, or packaged in reels and then on pallets
Port
Any sea port or airport in china
Contact us
What is a roller chain?
What is a roller chain? A roller chain is a transmission system that transmits energy from a single shaft to one more. Inside lubricant assists chains last longer and are interchangeable. Chains are usually produced of carbon or alloy steel. Stainless steel is occasionally utilized in foodstuff processing machinery or in environments exactly where lubrication is problematic. Brass and nylon are also often utilised. If you require to sluggish down the device, nylon chains can be utilized.
Roller chains are utilized to transmit electricity from one shaft to yet another
Usually speaking, the existence of a roller chain is restricted by a few principal elements: dress in, corrosion, and exhaustion. These can be minimized by following some straightforward tips. For ideal overall performance, the roller chain need to be lubricated. Proper lubrication decreases friction and extends solution lifestyle. Remember that corrosion and wind resistance can adversely have an effect on lubrication, so defend the item appropriately. A chain is a mechanical unit used to transmit energy from one shaft to yet another. The chain is made up of a series of steel plates referred to as bushings. Bushings are connected to the roller chain by pins or bushings. The block and bushing are held jointly by pins or bushings C riveted to the outer website link D. The chain is also hooked up to the sprocket and bucket by pins or hooks. Chain pitch is calculated among hinge centers, usually denoted p. There are 3 sorts of chains: one-strand regular series, multi-strand normal sequence, and silent chain. Solitary strand chains are the most common kind and include a extensive range of generate loads. Multi-strand chains offer better electricity ability without having increasing chain pitch or line velocity. An inverted tooth chain is a variant of a solitary-strand chain that eliminates the noise brought on by pitch-connected friction. The interior and outer plates of the roller chain push are created of metal. The rollers are positioned evenly between the chain hyperlinks and are fastened to the sprockets. In addition, the rollers can rotate freely in the bushing. The chain links are arc-shaped and mesh with the sprocket enamel to transmit power by way of the chain. Chain drives are an additional frequent way of transmitting mechanical electrical power. These are the simplest kinds of electricity transmission and are utilised on conveyor belts and other low-pace purposes. The chain wraps about the sprocket and passes by means of the sprocket whose teeth mesh with the backlinks. This mechanism transfers mechanical power from one particular shaft to another, escalating velocity.
They are interchangeable
There are numerous distinct types of roller chains, but most are created of steel. Despite the fact that they have their personal benefits and attributes, they are usually interchangeable. You can purchase different types of roller chains from domestic and foreign companies, and you can pick the one particular that very best satisfies your wants. Bearing Companies can assist you choose the right bearing for your application requirements and price range. Listed here are some important issues to contemplate before buying a roller chain. Below are some guidelines to make it less difficult for you to purchase the right kind of chain. When picking the right roller chain, be positive to check with the accessible dimension charts. Depends on how significantly chain you want to go the load you need to shift. Remember that roller chains can be manufactured to in shape a assortment of equipment and must meet up with your specific needs. Also, the chain ought to be long sufficient for the device you are using. Make certain to get a chain manufactured of large-quality resources. Double pitch roller chains have a flat leading surface area and are utilized in many distinct conveying programs. Double-pitch load-carrying roller chains, also recognized as oversized roller double-pitch chains, have rollers that increase over and above the sidebars to carry goods. Double pitch travel collection roller chains are used in elevators, prolonged conveyor drives, agricultural machinery, and professional sprinkler methods. The tensile strength of a roller chain is a essential factor to take into account prior to acquiring a chain. The tensile strength of a chain is a perform of the highest force the chain can face up to just before breaking. The three distinct varieties of tensile power symbolize the pressure a chain can withstand with no breaking. Each chain also has diverse strengths that can determine the sort of chain you need. The outer and inner hyperlinks of the roller chain are designed for bearings. This allows the chain to be paired or unpaired with its inner back links. The outer website link has a pin, and the interior and outer pins are press-in shape into the connecting plate. These hyperlinks are generally manufactured of steel and have a tensile toughness of about twenty instances their weight. The fatigue toughness of two-pitch offset back links is the identical as that of the base chain.
They decrease wear with internal lubricants
In a roller chain, the pins and bushings rotate inside the chain without having lubricant on the outside the house. They are in contact with the teeth of the sprocket and can simply wear out if not lubricated. The plates that hook up the backlinks and pivot about the pins can also rub towards every single other and result in dress in. This is exactly where lubricants arrive in handy. With out lubricant, the bare metal of the plate and bushing would rub towards each other. The lubricant must have the suitable viscosity to penetrate critical inner surfaces and kind an effective oil movie. Recommended viscosities are shown in Desk 1. Lubricants must be clear and non-corrosive. For roller chains, a very good quality non-thoroughly clean petroleum base oil is enough. Although defoamers are not required, other additives this sort of as anti-oxidants and excessive pressure inhibitors may possibly be useful. Nevertheless, impure oils should be avoided thanks to the chance of harm. The form of the spray head ten overlaps with a conventional travel chain twelve. The drive chain involves a plurality of rollers 24 and roller hyperlink plates 26. Every single roller contains a roller pin 29 and is related to a pair of pin url plates 28. Most drive chains have vital wear points on the sides of the roller pins 29. The condition of the spray head ten helps prevent overspray onto the central portion of the roller. In addition to protecting against use, these chains have distinctive requirements. Manufacturer CZPT requires raw materials suppliers to certify that their products fulfill requirements set by the American Culture of Mechanical Engineers (ASME). CZPTs do not settle for uncertified raw components. For protection, the device should be turned off prior to attempting to measure the chain. After the technique is shut down, the measurement method need to be accomplished in accordance with safety processes. General spray oil has lubricating homes, but is not as good as other sorts of chain lubricants. These are normally used for rust protection and incorporate antioxidant chemicals. Normally, they are economical and extensively accessible in retail retailers. Even so, they have the drawback of becoming very penetrating and challenging to use evenly. Oil are not able to remain on the chain as it spins, which can speed up dress in and corrosion.
They can be employed to speed up or slow down equipment
Normally, roller chains are chains utilised to move mechanical program factors. As opposed to belts, roller chains can be utilised to velocity up or slow down a device. The main difference between belts and roller chains is the lubrication procedure. Belts use lubrication to support them shift at a consistent pace, but ought to not exceed the critical velocity of the roller chain. This vital speed is not simple to establish and lubrication is critical to its existence. A roller chain is a chain consisting of a steel bushing that holds the internal plate A and pins C with each other. Pin C is riveted to outer website link D, while roller R surrounds every single bushing B. The teeth of the sprocket are supported on the rollers. They spin freely on pins and bushings, reducing friction. The chains can be solitary-stranded, double-stranded, or multi-stranded. The rated electrical power potential of the solitary strand chain can fulfill various push load needs. Multi-strand chains supply higher electricity ability with no growing chain pitch or line pace. The silent chain, also acknowledged as the inverted tooth chain, consists of a sequence of toothed chainplates. The pins of the chain are pressed into the extensive finishes of the sidebars and outer hyperlinks. Even though roller chains are a typical mechanical component, they can fail beneath certain conditions. The most typical lead to of extreme wear is improper to load sizing. Each and every manufacturer sets a maximum workload for its solution. A chain that is also modest for the load carried will not run effortlessly and could result in premature failure. Chains can also fall short thanks to rust or improper upkeep. There are numerous techniques to pick the appropriate size roller chain. The best way to select the appropriate a single is to use a horsepower chart to decide the velocity of the motor. RPM will determine the size of the chain and the number of tooth on the generate sprocket. Conveyor chains supply a range of possibilities to shift products horizontally or vertically, even around bend radii.
