Product Description
Product Description
Roller Chains – ANSI, BS/DN, Anti-Corrosive and Attachment Types
Roller chains are important components and accessories in the whole conveyor belt system. They are used combined with roller sprockets as drive system to ensure the stable and smooth conveying and transmitting. We can supply all kinds of roller chains for you. Just refer to the following introduction, and decide which 1 is suitable for you. As for the detailed specifications, you can get them in 3 ways:
ANSI standard roller chains are the most widely used power transmission chains in the USA. A true powerhouse in precision & quality, the Nitro ANSI chains are built to handle a broad range of applications across many industries. Rigorous quality standards ensures every chain consistently adheres to our requirements for strength and dependability. ANSI chains come in a several options including multiple strands for applications with higher horsepower requirements.
| Chain Number | Pitch | Inner Width | Roller Diameter | Overall Width | Pin Diameter | Plate Height | Plate Thickness |
| # | P | b1 | d1 | L | d2 | h2 | T |
| 25-1* | 1/4 | 1/8 | 0.130 | 0.311 | 0.091 | 0.228 | 0.030 |
| 35-1* | 3/8 | 3/16 | 0.200 | 0.488 | 0.141 | 0.346 | 0.050 |
| 40-1 | 1/2 | 5/16 | 0.312 | 0.653 | 0.156 | 0.469 | 0.060 |
| 41-1 | 1/2 | 1/4 | 0.306 | 0.541 | 0.141 | 0.390 | 0.050 |
| 50-1 | 5/8 | 3/8 | 0.400 | 0.815 | 0.200 | 0.585 | 0.080 |
| 60-1 | 3/4 | 1/2 | 0.469 | 1.571 | 0.234 | 0.709 | 0.094 |
| 80-1 | 1 | 5/8 | 0.625 | 1.287 | 0.312 | 0.949 | 0.125 |
| 100-1 | 1-1/4 | 3/4 | 0.750 | 1.590 | 0.375 | 1.188 | 0.156 |
| 120-1 | 1-1/2 | 1 | 0.875 | 1.980 | 0.437 | 1.425 | 0.187 |
| 140-1 | 1-3/4 | 1 | 1.000 | 2.141 | 0.500 | 1.663 | 0.219 |
| 160-1 | 2 | 1-1/4 | 1.125 | 2.551 | 0.562 | 1.889 | 0.250 |
| 180-1 | 2-1/4 | 1-13/32 | 1.406 | 2.866 | 0.687 | 2.047 | 0.281 |
| 200-1 | 2-1/2 | 1-1/2 | 1.562 | 3.161 | 0.781 | 2.375 | 0.312 |
| 240-1 | 3 | 1-7/8 | 1.875 | 3.760 | 0.937 | 2.791 | 0.375 |
Incorporating links that are twice as long as standard roller chains, the roller chain is intended for long drives, low-to-moderate-speed applications, and uses sprockets with at least 24 teeth. They have been produced with thicker sides plates in order to handle higher working loads than standard chains. With a more robust side plate, heavy roller chains maintain their strength and stability over longer periods of time.
Hollow pin roller chain is essentially the same thing as a standard roller chain just with “hollow-pins”. This not only decreases the chain weight, but it also gives you the ability to place extended pins through the chain for conveying product. Many applications include; bakeries, overhead conveyors, elevators, poultry, agricultural, and a wide range of other applications.
| Size | Pitch (P) | (W) | (R) | (D) | (d) | Hollow Pin Length | (F) | (H) | (T) | Weight |
| 40HP | 0.500″ | 0.313″ | 0.312″ | 0.221″ | 0.157″ | 0.689″ | 0.689″ | 0.472″ | 0.059″ | 0.35 LBS/ FT |
| 50HP | 0.625″ | 0.375″ | 0.400″ | 0.283″ | 0.202″ | 0.854″ | 0.854″ | 0.591″ | 0.079″ | 0.58 LBS/ FT |
| 60HP | 0.750″ | 0.500″ | 0.469″ | 0.333″ | 0.236″ | 1.055″ | 1.055″ | 0.713″ | 0.094″ | 0.81 LBS/ FT |
| 80HP | 1.000″ | 0.625″ | 0.625″ | 0.449″ | 0.318″ | 1.276″ | 1.276″ | 0.950″ | 0.125″ | 1.46 LBS/ FT |
|
| Size | Pitch (P) | (K) | (W) | (R) | (D) | (F) | (T1) | (T2) | (H) | Weight (LBS/ FT) | ||
| 04B-2 | 0.236″ | 0.217″ | 0.110″ | 0.158″ | 0.073″ | 0.524″ | — | — | 0.197″ | 0.154 | ||
| 05B-2 | 0.315″ | 0.222″ | 0.118″ | 0.197″ | 0.091″ | 0.571″ | — | — | 0.280″ | |||
| 06B-2 | 0.375″ | 0.403″ | 0.225″ | 0.250″ | 0.129″ | 0.941″ | 0.039″ | 0.051″ | 0.323″ | 0.496 | ||
| 08B-2 | 0.500″ | 0.548″ | 0.305″ | 0.335″ | 0.175″ | 1.260″ | 0.059″ | 0.059″ | 0.469″ | 0.872 | ||
| 10B-2 | 0.625″ | 0.653″ | 0.380″ | 0.400″ | 0.200″ | 1.457″ | 0.059″ | 0.059″ | 0.579″ | 1.127 | ||
| 12B-2 | 0.750″ | 0.766″ | 0.460″ | 0.475″ | 0.225″ | 1.697″ | 0.071″ | 0.071″ | 0.634″ | 1.529 | ||
| 16B-2 | 1.000″ | 1.255″ | 0.670″ | 0.625″ | 0.326″ | 2.756″ | 0.126″ | 0.157″ | 0.819″ | 3.433 | ||
| 20B-2 | 1.250″ | 1.435″ | 0.770″ | 0.750″ | 0.401″ | 3.169″ | 0.138″ | 0.177″ | 1.571″ | 5.076 | ||
| 24B-2 | 1.500″ | 1.904″ | 1.000″ | 1.000″ | 0.576″ | 4.217″ | 0.197″ | 0.236″ | 1.224″ | 9.321 | ||
| 28B-2 | 1.750″ | 2.345″ | 1.220″ | 1.100″ | 0.626″ | 5.083″ | — | — | 1.457″ | 11.09 | ||
| 32B-2 | 2.000″ | 2.305″ | 1.220″ | 1.150″ | 0.701″ | 5.102″ | — | — | 1.662″ | 14.571 | ||
| 40B-2 | 2.500″ | 2.846″ | 1.500″ | 1.550″ | 0.901″ | 6.358″ | — | — | 2.083″ | 21.378 | ||
| 48B-2 | 3.000″ | 3.599″ | 1.800″ | 1.900″ | 1.151″ | 7.803″ | — | — | 2.512″ | 33.4 | ||
| 56B-2 | 3.500″ | 4.197″ | 2.100″ | 2.125″ | 1.351″ | 9.039″ | — | — | 3.063″ | 46.765 |
Certifications
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Metal Conveyor Belt |
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| Material: | Metal |
| Inside Material: | Metal |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample Building Material Shops
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can a conveyor chain be used in pharmaceutical manufacturing?
Yes, conveyor chains can be used in pharmaceutical manufacturing for various applications. Conveyor systems play a crucial role in the efficient and safe transportation of pharmaceutical products throughout the manufacturing process. Here are some key considerations when using conveyor chains in pharmaceutical manufacturing:
1. Material Selection:
– Choose conveyor chains made from materials that are suitable for pharmaceutical applications, such as stainless steel or FDA-approved plastic. These materials offer corrosion resistance, cleanliness, and compliance with industry regulations.
2. Cleanliness and Sanitation:
– Ensure that the conveyor chain design allows for easy cleaning and sanitation. Smooth surfaces, minimal crevices, and access for cleaning equipment are important to maintain a hygienic environment.
3. Contamination Control:
– Implement measures to prevent contamination of pharmaceutical products. This includes using chain lubricants that are safe for pharmaceutical applications and implementing proper handling and storage procedures.
4. Product Protection:
– Choose conveyor chain systems that minimize product damage or degradation. This can include utilizing gentle product handling features such as low-friction surfaces, adjustable speed controls, and proper product spacing.
5. Regulatory Compliance:
– Ensure that the conveyor chain system complies with pharmaceutical industry regulations and guidelines, such as Good Manufacturing Practices (GMP) and the requirements of regulatory bodies like the FDA.
6. Integration with Equipment:
– Consider the integration of conveyor chains with other equipment in the pharmaceutical manufacturing process, such as labeling machines, filling machines, and packaging equipment. The conveyor system should provide seamless operation and synchronization with these machines.
By carefully selecting and designing conveyor chains specifically for pharmaceutical manufacturing, it is possible to meet the stringent requirements of the industry in terms of cleanliness, product integrity, and regulatory compliance.
How does a conveyor chain contribute to overall production efficiency?
A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:
1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.
2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.
3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.
4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.
5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.
6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.
7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.
8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.
Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.
What are the maintenance requirements for a conveyor chain?
Maintaining a conveyor chain is essential to ensure its smooth operation and prolong its lifespan. Here are some key maintenance requirements for a conveyor chain:
- Regular Cleaning: Clean the conveyor chain regularly to remove dirt, debris, and contaminants that can contribute to chain wear and reduce performance. Use appropriate cleaning agents and tools to avoid damaging the chain.
- Lubrication: Apply the recommended lubricant to the conveyor chain according to the manufacturer’s guidelines. Lubrication helps reduce friction, minimize wear, and prevent corrosion.
- Tension Adjustment: Check the tension of the conveyor chain regularly and adjust it if necessary. Proper tension ensures smooth operation and prevents issues like chain slipping or excessive wear.
- Inspection: Conduct regular inspections of the conveyor chain to identify any signs of wear, damage, or misalignment. Look for issues such as worn sprockets, elongation, bent or damaged links, and loose connections. Address any problems promptly to prevent further damage.
- Replace Worn Components: If any components of the conveyor chain, such as links, pins, or sprockets, are excessively worn or damaged, they should be replaced. Using worn components can compromise the chain’s performance and lead to failure.
- Alignment: Ensure proper alignment of the conveyor chain by checking the alignment of sprockets, idlers, and other components. Misalignment can cause uneven wear and increase the risk of chain failure.
- Training and Education: Provide proper training to personnel responsible for operating and maintaining the conveyor chain. They should understand the maintenance requirements, safety protocols, and best practices to ensure effective and safe operation.
Following these maintenance requirements will help keep the conveyor chain in optimal condition, minimize downtime, and ensure safe and efficient material handling.
editor by CX 2024-04-25
China Best Sales Supply Stainless Steel Conveyor Mesh Belt High Temperature CZPT Chain Hoof Chain
Product Description
Product Description
Product Parameter
| Product Name | Cathode Copper Conveyor Chain |
| Standard | GB, ISO, ANSI, DIN |
| Structure | Conveyor chain |
| Treatment | Heat treatment |
| Certifications | ISO9001:2015, GB/T19001-2016, ISO1400:2015 |
| Tensile Strength | High strength |
| Packaging | Plastic Bag+ Carton+Wooden Case |
| Application | Industry Machinery |
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DETAILS ABOUT CHINAMFG CHAIN
Exhibition
Workshop
Packaging Details
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FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.
2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be deducted from the contract value of the trial cooperation. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Stainless Steel |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Sample Time: | 5-7days |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the chain pull force in a conveyor chain system?
The chain pull force, also known as the chain tension, is an important parameter to determine in a conveyor chain system. It represents the force required to move the conveyed load along the conveyor. The calculation of chain pull force involves several factors:
1. Weight of the Load: Determine the weight of the load being conveyed. This includes the weight of the product, packaging materials, and any additional equipment or components carried by the conveyor.
2. Friction Coefficients: Identify the friction coefficients between the load and the conveyor components. This includes the friction between the product and the conveyor chain, as well as the friction between the product and the conveyor bed or guides. These coefficients are typically provided by the manufacturer or can be obtained through testing.
3. Incline or Decline Angle: Consider the angle at which the conveyor operates. If the conveyor has an incline or decline, the angle will affect the force required to move the load.
4. Acceleration and Deceleration: Account for any acceleration or deceleration requirements in the conveyor system. If the conveyor needs to start or stop abruptly or if there are changes in speed, these factors will impact the chain pull force.
Once these factors are determined, the chain pull force can be calculated using the following formula:
Chain Pull Force = (Weight of Load + Friction Force) × (1 + Incline or Decline Factor) × (1 + Acceleration or Deceleration Factor)
It’s important to note that the accuracy of the calculation depends on the accuracy of the input values. Therefore, it’s recommended to consult the conveyor manufacturer or an engineering professional to ensure precise calculations and proper sizing of the conveyor chain.
What are the factors to consider when selecting the pitch of a conveyor chain?
When selecting the pitch of a conveyor chain, several factors need to be considered to ensure optimal performance and efficiency. Here are the key factors:
1. Load Capacity: The pitch of the conveyor chain should be selected based on the anticipated load capacity of the system. Consider the weight and size of the conveyed materials to ensure the chain can handle the required load without exceeding its capacity.
2. Speed and Application: The operating speed of the conveyor system and the specific application play a role in determining the pitch. Higher speeds may require smaller pitch chains to maintain smooth and reliable operation.
3. Conveyor Length: The length of the conveyor system affects the selection of the chain pitch. Longer conveyors may require larger pitch chains to distribute the load and reduce tension on individual chain links.
4. Space Constraints: Consider the available space for the conveyor system. Smaller pitch chains may be preferred in applications with limited space to minimize the overall footprint of the conveyor.
5. Wear and Maintenance: The pitch selection should also consider the anticipated wear and maintenance requirements. Smaller pitch chains often provide better wear resistance and may require less frequent lubrication and maintenance.
6. Speed Regulation: If the conveyor system requires speed regulation or precise positioning, the pitch selection should align with the control capabilities of the drive system. Smaller pitch chains can offer finer control and accuracy.
7. Compatibility: Ensure that the selected pitch is compatible with other components of the conveyor system, including sprockets, guides, and attachments. They should be designed to work together smoothly and efficiently.
8. Application Environment: Consider the environmental conditions in which the conveyor will operate. Factors such as temperature, humidity, corrosive substances, or abrasive materials may influence the choice of chain pitch and material to ensure durability and longevity.
By considering these factors, you can select the appropriate pitch for the conveyor chain, ensuring optimal performance, longevity, and reliable operation of the system.
What is a conveyor chain and how does it work?
A conveyor chain is a type of mechanical chain specifically designed for use in conveyor systems. It is composed of a series of interconnected links that form a continuous chain loop. The links are typically made of metal and are joined together through pins or other connecting elements.
Conveyor chains work by transferring power and motion from the driving mechanism, such as a motor or sprocket, to the conveyor system to move materials or products along a predetermined path. The chain is placed on a track or guide rails, and as it moves, it carries the load placed on it.
The operation of a conveyor chain involves the following steps:
- Power transmission:
The driving mechanism transfers rotational power to the conveyor chain, typically through a motor and sprockets. The motor provides the necessary torque to drive the chain.
- Traction and motion:
As the driving mechanism rotates the sprockets, the teeth of the sprockets engage with the links of the conveyor chain. This interaction creates traction, causing the chain to move along the desired path.
- Load carrying:
The load to be transported is placed on the conveyor chain. The load can be in the form of products, materials, or other items. As the chain moves, it carries the load along the conveyor system, allowing for efficient transportation or handling.
- Support and guidance:
The conveyor chain is supported and guided by various components, such as guide rails, rollers, or wear strips. These components ensure the proper alignment and smooth movement of the chain along the conveyor system.
Conveyor chains are commonly used in industries such as manufacturing, logistics, packaging, and material handling. They offer a reliable and efficient method for moving products or materials in a controlled and automated manner.
editor by CX 2024-01-11
China Best Sales Stainless Steel Roller Chain Stainless Steel Conveyor Drive Chain
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
More Products
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DETAILS ABOUT CHINAMFG CHAIN
Exhibition
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Application
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Contact Information
FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1997 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 45 days during new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with the maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged for by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.
4) OEM/ODM are both available.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Double Pitch Chain |
| Samples: |
US$ 1/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a conveyor chain be used in overhead conveyor systems?
Yes, a conveyor chain can be used in overhead conveyor systems. Overhead conveyor systems are designed to move materials, products, or components along an elevated path, typically in manufacturing or distribution facilities.
Conveyor chains used in overhead conveyor systems are specially designed to handle the weight and load requirements of the application. They are typically made from durable materials such as steel or stainless steel to ensure strength and longevity.
Here are some key considerations when using a conveyor chain in overhead conveyor systems:
1. Load Capacity:
– Ensure that the conveyor chain has sufficient load capacity to handle the weight of the conveyed items. The load capacity should be determined based on the maximum anticipated load and any potential dynamic forces.
2. Chain Type and Design:
– Select a conveyor chain that is suitable for overhead applications, such as an overhead conveyor chain or an inverted tooth chain. These chains are specifically designed to handle the unique requirements of overhead conveyance.
3. Lubrication:
– Proper lubrication is crucial for the smooth operation of the conveyor chain in an overhead system. Consider using lubricants that are suitable for overhead applications and ensure regular lubrication to minimize friction and wear.
4. Safety Measures:
– Implement appropriate safety measures to prevent accidents and ensure worker safety. This may include installing safety guards, emergency stop systems, and implementing regular maintenance and inspection routines.
It is important to consult with conveyor system manufacturers or experts who specialize in overhead conveyor systems to ensure the conveyor chain is selected and installed correctly for the specific application requirements.
How do you select the appropriate lubricant for a conveyor chain?
Selecting the right lubricant is crucial for maintaining the performance and longevity of a conveyor chain. Here are the key factors to consider when choosing a lubricant:
1. Chain Type and Material: Different conveyor chains may have specific requirements for lubrication based on their construction materials and design. Consult the manufacturer’s recommendations or specifications to determine the lubricant compatibility.
2. Operating Conditions: Consider the operating environment, such as temperature, humidity, and presence of contaminants. For high-temperature applications, choose a lubricant with a higher temperature tolerance. In wet or dusty environments, opt for lubricants that offer excellent resistance to water washout and provide effective protection against contaminants.
3. Load and Speed: Evaluate the load capacity and speed of the conveyor chain. Higher loads and speeds may require lubricants with better film strength and anti-wear properties to reduce friction and prevent premature wear.
4. Lubrication Method: Determine the lubrication method that will be used for the conveyor chain. Lubricants can be applied through drip systems, brushes, spray nozzles, or automatic lubrication systems. Consider the viscosity and consistency of the lubricant to ensure proper application and distribution.
5. Food-Grade Requirements: In food processing or pharmaceutical applications, where direct contact with the product may occur, it’s essential to use food-grade lubricants that meet industry regulations and requirements for safety and hygiene.
6. Maintenance Schedule: Consider the desired maintenance intervals and the lubricant’s longevity. Some lubricants may require more frequent reapplication, while others provide longer-lasting lubrication.
7. Compatibility with Other Materials: Take into account the compatibility of the lubricant with other materials in the conveyor system, such as seals, gaskets, and paints. Ensure that the lubricant does not cause any adverse effects on these components.
It is recommended to consult with lubricant manufacturers or industry experts to select the most suitable lubricant for your specific conveyor chain application. They can provide guidance based on their expertise and knowledge of lubricant formulations and performance characteristics.
How do you optimize the efficiency of a conveyor chain system?
To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:
1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.
2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.
3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.
4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.
5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.
6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.
7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.
By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.
editor by CX 2024-01-05
China Best Sales Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)
Product Description
| Model NO. | 08B\10B\12B\16B |
| Chain Model | Roller Chains |
| Structure (for Chain) | Roller Chain |
| Specification | GB/T, DIN, ANSI, ISO, BS, JIS. |
| Origin | HangZhou, ZheJiang |
| Color | Solid Color |
| Chain Color | Customized |
Our company
Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well.
Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles.
All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.
Our workshop
Our certification
Welcome to our exhibition
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Customization: |
Available
| Customized Request |
|---|
Can a conveyor chain be used in pharmaceutical manufacturing?
Yes, conveyor chains can be used in pharmaceutical manufacturing for various applications. Conveyor systems play a crucial role in the efficient and safe transportation of pharmaceutical products throughout the manufacturing process. Here are some key considerations when using conveyor chains in pharmaceutical manufacturing:
1. Material Selection:
– Choose conveyor chains made from materials that are suitable for pharmaceutical applications, such as stainless steel or FDA-approved plastic. These materials offer corrosion resistance, cleanliness, and compliance with industry regulations.
2. Cleanliness and Sanitation:
– Ensure that the conveyor chain design allows for easy cleaning and sanitation. Smooth surfaces, minimal crevices, and access for cleaning equipment are important to maintain a hygienic environment.
3. Contamination Control:
– Implement measures to prevent contamination of pharmaceutical products. This includes using chain lubricants that are safe for pharmaceutical applications and implementing proper handling and storage procedures.
4. Product Protection:
– Choose conveyor chain systems that minimize product damage or degradation. This can include utilizing gentle product handling features such as low-friction surfaces, adjustable speed controls, and proper product spacing.
5. Regulatory Compliance:
– Ensure that the conveyor chain system complies with pharmaceutical industry regulations and guidelines, such as Good Manufacturing Practices (GMP) and the requirements of regulatory bodies like the FDA.
6. Integration with Equipment:
– Consider the integration of conveyor chains with other equipment in the pharmaceutical manufacturing process, such as labeling machines, filling machines, and packaging equipment. The conveyor system should provide seamless operation and synchronization with these machines.
By carefully selecting and designing conveyor chains specifically for pharmaceutical manufacturing, it is possible to meet the stringent requirements of the industry in terms of cleanliness, product integrity, and regulatory compliance.
How do you calculate the power requirements for a conveyor chain?
Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:
1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.
2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).
3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).
4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.
5. Determine the required power: Use the following formula to calculate the power requirements:
Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)
Where:
– Capacity is the weight per unit of time (from step 3)
– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors
– 33,000 is a conversion factor to convert the units to horsepower
– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)
6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.
It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.
How do you calculate the required length of a conveyor chain?
Calculating the required length of a conveyor chain involves considering several factors related to the conveyor system and the specific application. Here’s a step-by-step guide:
- Determine the Conveyor Length: Measure the total length of the conveyor path, including any horizontal, inclined, or vertical sections.
- Account for Sprocket Centers: Identify the locations of the sprockets or drive units along the conveyor path. Measure the distance between each pair of adjacent sprockets.
- Calculate the Number of Links: Divide the total conveyor length by the pitch of the chain to determine the number of links required. The pitch is the distance between the center of two consecutive pins on the chain.
- Consider Tension Adjustment: Take into account any tension adjustment requirements based on the specific application. This may include allowances for tensioning devices or tension variations due to load fluctuations.
- Include End Connections: Consider the length of the end connections, such as master links or connecting pins, which are used to join the ends of the chain. Include their dimensions in the total chain length calculation.
- Add Safety Factors: Incorporate appropriate safety factors to ensure adequate chain length for proper tensioning and to accommodate any potential stretching or wear over time.
It’s important to note that the calculation of the required chain length is an estimation based on various factors and may require adjustments during the installation and tensioning process. Consulting the conveyor manufacturer’s guidelines or working with an experienced engineer can provide more precise calculations based on the specific conveyor system and application requirements.
editor by CX 2023-10-24
China best Industry Stainless Steel Roller Chain Transmission Chain Conveyor Motorcycle Timing Metal Chain
Product Description
Product Description
Hollow Pin Conveyor Chains (MC Series)
Chain No.: MC28, MC56, MC112, MC224
Pitch: 63.0 to 160.0 mm
For Free Samples
Prompt Delivery
Green Product
International Approvals
Experienced Staff
Detailed Photos
Product Parameters
We look CZPT to receiving your enquires soon.
Conveyor chain is used for conveyor products from 1 place to another place e. X for the lumber, we supply good quality Conveyor chain, such as: 81X, 81XH, 81XHH, 81XHS, 500R and so on, if you have special demand we also could develop it for you.
Our Advantages
Why choose us?
1. HangZhou CZPT Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in China and also have 6 subsidiaries abroad;
2. We covering a production area of 200, 100 square meters, have more than 1, 800 sets of advanced equipment and over 3, 100 highly skilled employees, the annual production capacity has exceeded 20, 000, 000 meters;
3. We specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, dragging chains, agricultural chains and so on;
4. We have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
The company is specialized in producing all kinds of standard chains and special chains, E. G. A or B series chains, automobile chains, stainless steel chains, combine harvester chains, heavy-duty cranked link transmission chains, stereo garage chains and maintenance-free chains etc. In recent years, it invests the capital and depends on the improvement of technology to accelerate the step of new product development and the step of technology reform. It intends to produce high strength and precision chains in order to meet requirements of the domestic and overseas markets. We have enclosed our catalog, which introduces our company in detail and covers the main products we supply at present. You may also visit our online company introduction at which includes our latest product line.
Should any of these items be of interest to you, please let us know. We will be happy to give you a quotation CZPT receipt of your detailed requirements.
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | According to Your Demand |
| Structure: | Roller Chain |
What are the benefits of using a silent conveyor chain?
A silent conveyor chain, also known as a noise-reducing conveyor chain, offers several advantages in conveyor system applications:
1. Noise Reduction:
– One of the primary benefits of using a silent conveyor chain is the significant reduction in noise levels. These chains are specifically designed to minimize the noise generated during operation, creating a quieter and more comfortable working environment.
2. Improved Work Environment:
– By reducing noise levels, a silent conveyor chain contributes to a better work environment, particularly in settings where noise reduction is important, such as manufacturing facilities, warehouses, and distribution centers. It helps reduce employee fatigue, enhances communication, and improves overall worker satisfaction.
3. Compliance with Noise Regulations:
– In some industries or regions, there are specific noise regulations that must be met. Using a silent conveyor chain helps ensure compliance with these regulations, avoiding potential penalties and legal issues.
4. Increased Productivity:
– A quieter working environment created by a silent conveyor chain can lead to increased productivity. With reduced noise distractions, employees can focus better on their tasks, resulting in improved efficiency and output.
5. Extended Chain and Equipment Life:
– Silent conveyor chains are often designed with advanced materials and technologies that offer enhanced wear resistance and durability. They can withstand heavy loads, reduce friction, and minimize wear and tear on both the chain and the associated equipment, resulting in longer service life and reduced maintenance costs.
6. Versatility:
– Silent conveyor chains are available in various configurations and designs, making them compatible with a wide range of conveyor systems and applications. They can be used in different industries, including automotive, food processing, packaging, and more.
When considering a silent conveyor chain, it is important to consult with a reputable chain manufacturer or supplier to ensure the chain meets the specific requirements of the application.
What are the benefits of using a roller conveyor chain?
A roller conveyor chain offers several advantages in material handling and transportation applications. Here are some of the benefits:
1. Efficient transportation: Roller conveyor chains are designed to smoothly and efficiently transport various types of goods and materials. The rollers provide low-friction movement, reducing the effort required to move the load along the conveyor.
2. Versatility: Roller conveyor chains are versatile and can handle a wide range of products, from small and lightweight items to heavy and bulky loads. They are commonly used in industries such as manufacturing, distribution, logistics, and warehouses.
3. Durability: Roller conveyor chains are typically made from robust materials such as steel, which provides excellent durability and longevity. They can withstand heavy loads, repetitive use, and harsh working environments.
4. Flexibility: Roller conveyor chains can be configured in various layouts to accommodate different space requirements and material flow patterns. They can be straight, curved, inclined, or declined to optimize the flow of goods within the facility.
5. Easy accumulation: Roller conveyor chains allow for efficient accumulation of products without causing damage or jamming. The rollers can be designed with specific spacing and configurations to enable controlled accumulation and release of items along the conveyor line.
6. Minimal maintenance: With proper maintenance and lubrication, roller conveyor chains require minimal upkeep. The design of the chain and rollers reduces the accumulation of debris, making them easier to clean and maintain.
7. Smooth and quiet operation: The use of rollers in the conveyor chain ensures smooth and quiet operation, reducing noise levels in the workplace. This creates a more comfortable and productive working environment.
8. Enhanced safety: Roller conveyor chains are designed with safety in mind. They can be equipped with various safety features such as guards, sensors, and emergency stop mechanisms to ensure the well-being of operators and prevent accidents.
By utilizing a roller conveyor chain, businesses can benefit from improved efficiency, increased durability, flexibility in material handling, and enhanced safety in their operations.
Can a conveyor chain be used in high-temperature environments?
Yes, conveyor chains can be designed and used in high-temperature environments, but it depends on the specific type of chain and the temperature range involved. Here are some key considerations:
- Material Selection: Conveyor chains for high-temperature applications are typically made from heat-resistant materials such as stainless steel or alloy steels that can withstand elevated temperatures without significant degradation.
- Lubrication: Proper lubrication is essential in high-temperature environments to minimize friction and wear. Special high-temperature lubricants are available that can withstand the operating temperatures and provide effective chain lubrication.
- Chain Design: Chains used in high-temperature environments may have specific design features to accommodate thermal expansion and minimize the risk of binding or seizing. These can include increased clearances, special joint designs, or heat-resistant coatings.
- Temperature Limitations: Each conveyor chain has a maximum temperature limit specified by the manufacturer. It is important to consider this limit and ensure that the operating temperature does not exceed it to maintain the integrity and performance of the chain.
- Proper Maintenance: Regular inspection and maintenance are crucial in high-temperature applications. This includes monitoring chain wear, lubrication levels, and any signs of heat-induced damage or degradation.
However, it is important to note that the suitability of a conveyor chain for high-temperature environments ultimately depends on the specific operating conditions, including the temperature range, duration of exposure, and the application requirements. It is recommended to consult with the chain manufacturer or an experienced engineer to select the appropriate chain and ensure its safe and reliable operation in high-temperature environments.
editor by CX 2023-07-24
China best Ant-bend Stainless Steel Transmission Conveyor System Link Roller Chain Double Pitch Chain for Quarry Mining Industry connecting link roller chain
Guarantee: 1 calendar year
Applicable Industries: Strength & Mining
Customized help: OEM, ODM
Common or Nonstandard: Regular
Sort: Roller Chain
Content: Stainless Steel
Tensile Power: 5000 N.M
Solution name: Stainless Steel Roller Chain
Chain sort: Regular Driving Chains
Major Substance: Stainless Steel
Chain Piece Material: 40Mn
Chain Shaft Material: 40Cr+Chrome
Chain Ball Substance: 10#
Heat treatment: Hardening
Surface remedy: Galvanized
Software: Transmission Equipment
Services: Steady Provider
Packaging Information: Plywood/Wooden/Carton
Port: HangZhou/ZheJiang
Item Particulars All chains have undergone official heat treatment and strict hardness screening.Resources:Chain piece, most commonly employed 40Mn.Pin shaft, most frequently used 40Cr, and the hardness of 1% chromium content material is substantially improved after heat treatment method.Ball, the most generally used 10#, which is put on-resistant and tough soon after carburizing and warmth treatment. Specification and parameter
| Product Title | Link Roller Chain |
| Model | C2040 |
| Main Materials | Stainless Metal |
| Surface Treatment method | Galvanized |
| Technique | Heat treatment method |
| Warranty | 1 year |
Tips for Buying Roller Chains
There are several things to consider when buying a new roller chain. Chains can be heavy-duty roller chains or self-lubricating chains. These factors all affect the wear of the roller chain. Proper lubrication and adjustment are important to prolong the life of the chain. Here are tips for buying a new roller chain. Some common types of roller chains are listed below. The type you choose depends on its purpose.
Bushingless Roller Chains
The tensile strength of a bushingless roller chain is often the primary measure of its durability. It represents the maximum load a chain can withstand before breaking, but fatigue strength is just as important. Factors that affect fatigue strength include the steel used to manufacture the chain, the quality of the pitch holes, the type of shot peening used, and the thickness and design of the chainplates. Here are some tips on how to test the fatigue strength of bushless roller chains.
The inner link plate 130 is thicker than the outer link plate 120. This feature helps the connecting pins and rollers remain stable. This feature reduces wear and noise. It also improves the overall durability of the chain. Unlike traditional chains, bushingless roller chains are easier to maintain than comparable chains. They also reduce the risk of sprocket wear. Bushingless roller chains are ideal for demanding applications where noise is a concern.
Unlined roller chains are generally less expensive than lined roller chains. Bushings are integrated into the inner plate, while those in conventional chains are inserted into the outer plate. The result is lower cost and more flexible lateral movement – a requirement for modern derailleur gearing. But with all these advantages, choosing a linerless chain is still essential. You should read reviews about the durability of bushingless roller chains before buying.
In its simplest form, the connecting pin 140 is pressed into the pinhole 126 in the direction of chain travel. Connecting pins 140 extend through these holes to connect the inner link plate and the rollers. The connecting pins can also be welded to the outer link plates. During assembly, chain C can be efficiently assembled from one side in the engine width direction. If you have an older car, you can try the bushless version and see how it goes.
Another variation of bushless roller chains involves sprockets and connecting pins. The outer link plate has connecting pins extending through holes in the inner link plate. The rollers are able to rotate on the connecting pins, thus lubricating them. There are two types of bushingless roller chains: connecting pin chains and sprocket chains. These two types of bushingless roller chains are generally interchangeable.
Linerless roller chains can contain chain guides. During the riveting process, the outer and inner link plates compress against each other, reducing friction and power loss. ANSI Standard B29.1-2011 is designed to make it easier for you to choose the right chain for your vehicle. This version is also quieter, reducing noise. In addition to improved efficiency, bushingless roller chains offer better durability. It is easier to install and less expensive to maintain.
Single Strand Heavy Duty Roller Chain
Single Strand Heavy Duty Roller Chains, also known as Single Strand Heavy Duty Roller Chains, are available in a variety of sizes. These chains run on standard roller sprockets and have thicker side plates. These increase their tensile strength, fatigue rating and overall working life. Monostrand chains are available in three quality levels: riveted, open and closed.
If your chain needs to be replaced, your best bet is to buy replacement parts. Single strand roller chains are usually ten feet long. For larger sizes, consider purchasing a single-strand heavy-duty roller chain that is three times longer. This way, you don’t have to worry about damaging your machine. Oregon roller chains are manufactured to OEM standards.
CZPT Plus Heavy Duty Roller Chains feature solid rollers for light to medium duty applications. It meets ANSI B29.1 durability standards and is ideal for light to medium duty applications. CZPT Plus Heavy Duty Roller Chains have solid bushings in selected sizes to ANSI B29.1. CZPT Plus heavy duty roller chains are supplied with ample lubricant. If your application requires heavy duty roller chains, you can find them at CZPT Chain and Sprockets.
In addition to single-strand heavy-duty roller chains, there are three-strand heavy-duty roller chains. These chains can withstand enormous pressure and are ideal for applications in agriculture, sewage treatment, machinery, and more. They are designed to last for years without breaking. So whether you’re looking for a heavy duty roller chain for your farm equipment or construction, American Roller Chain has you covered.
In order to choose the right size for your needs, you must first determine the diameter and overall width of the roller chain. You also have to measure the width of the drum itself. This information will determine how many chains you need to order. The measurement and selection of dimensions will determine the cost of your new roller chain. Buying the right roller chain is simple and convenient if you understand all of these factors. So use a caliper and make sure the roller chain is measured correctly.
The size of a single strand heavy duty roller chain is critical to the stability of your business. You can save a lot of money by buying a high-quality roller chain. Just make sure to store it properly. Its shelf life is virtually unlimited. When properly stored, a single-strand heavy duty roller chain can improve the stability of your business for years to come. A single-strand chain is an affordable investment that will pay dividends for your business.
Self-lubricating roller chain
Self-lubricating roller chains can be used in a variety of applications. This type of chain is an excellent choice for areas that cannot be manually lubricated. It also reduces the risk of contamination as no lubricant is required at all. Self-lubricating roller chains are available in a variety of designs and are compatible with a wide variety of food applications. If you’re interested in learning more about such chains, keep reading!
There are two main types of chains of this type: DIN ISO 606 and DIN 8187. They are similar in construction to traditional chains, but are more durable. They have higher friction and wear resistance than traditional roller chains. These chains are also very effective in applications that require a lot of moisture and water flushing. They require less maintenance and can last a long time. Another benefit of self-lubricating chains is that they last longer than regular roller chains, which can be quite expensive.
Another self-lubricating roller chain is the non-lubricating type. These chains are internally lubricated and isolated from the external environment. Ideal for low to high load applications, these chains will last 5 to 20 times longer than comparable initially lubricated roller chains. Self-lubricating roller chains have so many advantages, you’ll be glad you bought one.
editor by czh