Product Description
Product Description
Roller Chains – ANSI, BS/DN, Anti-Corrosive and Attachment Types
Roller chains are important components and accessories in the whole conveyor belt system. They are used combined with roller sprockets as drive system to ensure the stable and smooth conveying and transmitting. We can supply all kinds of roller chains for you. Just refer to the following introduction, and decide which 1 is suitable for you. As for the detailed specifications, you can get them in 3 ways:
ANSI standard roller chains are the most widely used power transmission chains in the USA. A true powerhouse in precision & quality, the Nitro ANSI chains are built to handle a broad range of applications across many industries. Rigorous quality standards ensures every chain consistently adheres to our requirements for strength and dependability. ANSI chains come in a several options including multiple strands for applications with higher horsepower requirements.
| Chain Number | Pitch | Inner Width | Roller Diameter | Overall Width | Pin Diameter | Plate Height | Plate Thickness |
| # | P | b1 | d1 | L | d2 | h2 | T |
| 25-1* | 1/4 | 1/8 | 0.130 | 0.311 | 0.091 | 0.228 | 0.030 |
| 35-1* | 3/8 | 3/16 | 0.200 | 0.488 | 0.141 | 0.346 | 0.050 |
| 40-1 | 1/2 | 5/16 | 0.312 | 0.653 | 0.156 | 0.469 | 0.060 |
| 41-1 | 1/2 | 1/4 | 0.306 | 0.541 | 0.141 | 0.390 | 0.050 |
| 50-1 | 5/8 | 3/8 | 0.400 | 0.815 | 0.200 | 0.585 | 0.080 |
| 60-1 | 3/4 | 1/2 | 0.469 | 1.571 | 0.234 | 0.709 | 0.094 |
| 80-1 | 1 | 5/8 | 0.625 | 1.287 | 0.312 | 0.949 | 0.125 |
| 100-1 | 1-1/4 | 3/4 | 0.750 | 1.590 | 0.375 | 1.188 | 0.156 |
| 120-1 | 1-1/2 | 1 | 0.875 | 1.980 | 0.437 | 1.425 | 0.187 |
| 140-1 | 1-3/4 | 1 | 1.000 | 2.141 | 0.500 | 1.663 | 0.219 |
| 160-1 | 2 | 1-1/4 | 1.125 | 2.551 | 0.562 | 1.889 | 0.250 |
| 180-1 | 2-1/4 | 1-13/32 | 1.406 | 2.866 | 0.687 | 2.047 | 0.281 |
| 200-1 | 2-1/2 | 1-1/2 | 1.562 | 3.161 | 0.781 | 2.375 | 0.312 |
| 240-1 | 3 | 1-7/8 | 1.875 | 3.760 | 0.937 | 2.791 | 0.375 |
Incorporating links that are twice as long as standard roller chains, the roller chain is intended for long drives, low-to-moderate-speed applications, and uses sprockets with at least 24 teeth. They have been produced with thicker sides plates in order to handle higher working loads than standard chains. With a more robust side plate, heavy roller chains maintain their strength and stability over longer periods of time.
Hollow pin roller chain is essentially the same thing as a standard roller chain just with “hollow-pins”. This not only decreases the chain weight, but it also gives you the ability to place extended pins through the chain for conveying product. Many applications include; bakeries, overhead conveyors, elevators, poultry, agricultural, and a wide range of other applications.
| Size | Pitch (P) | (W) | (R) | (D) | (d) | Hollow Pin Length | (F) | (H) | (T) | Weight |
| 40HP | 0.500″ | 0.313″ | 0.312″ | 0.221″ | 0.157″ | 0.689″ | 0.689″ | 0.472″ | 0.059″ | 0.35 LBS/ FT |
| 50HP | 0.625″ | 0.375″ | 0.400″ | 0.283″ | 0.202″ | 0.854″ | 0.854″ | 0.591″ | 0.079″ | 0.58 LBS/ FT |
| 60HP | 0.750″ | 0.500″ | 0.469″ | 0.333″ | 0.236″ | 1.055″ | 1.055″ | 0.713″ | 0.094″ | 0.81 LBS/ FT |
| 80HP | 1.000″ | 0.625″ | 0.625″ | 0.449″ | 0.318″ | 1.276″ | 1.276″ | 0.950″ | 0.125″ | 1.46 LBS/ FT |
|
| Size | Pitch (P) | (K) | (W) | (R) | (D) | (F) | (T1) | (T2) | (H) | Weight (LBS/ FT) | ||
| 04B-2 | 0.236″ | 0.217″ | 0.110″ | 0.158″ | 0.073″ | 0.524″ | — | — | 0.197″ | 0.154 | ||
| 05B-2 | 0.315″ | 0.222″ | 0.118″ | 0.197″ | 0.091″ | 0.571″ | — | — | 0.280″ | |||
| 06B-2 | 0.375″ | 0.403″ | 0.225″ | 0.250″ | 0.129″ | 0.941″ | 0.039″ | 0.051″ | 0.323″ | 0.496 | ||
| 08B-2 | 0.500″ | 0.548″ | 0.305″ | 0.335″ | 0.175″ | 1.260″ | 0.059″ | 0.059″ | 0.469″ | 0.872 | ||
| 10B-2 | 0.625″ | 0.653″ | 0.380″ | 0.400″ | 0.200″ | 1.457″ | 0.059″ | 0.059″ | 0.579″ | 1.127 | ||
| 12B-2 | 0.750″ | 0.766″ | 0.460″ | 0.475″ | 0.225″ | 1.697″ | 0.071″ | 0.071″ | 0.634″ | 1.529 | ||
| 16B-2 | 1.000″ | 1.255″ | 0.670″ | 0.625″ | 0.326″ | 2.756″ | 0.126″ | 0.157″ | 0.819″ | 3.433 | ||
| 20B-2 | 1.250″ | 1.435″ | 0.770″ | 0.750″ | 0.401″ | 3.169″ | 0.138″ | 0.177″ | 1.571″ | 5.076 | ||
| 24B-2 | 1.500″ | 1.904″ | 1.000″ | 1.000″ | 0.576″ | 4.217″ | 0.197″ | 0.236″ | 1.224″ | 9.321 | ||
| 28B-2 | 1.750″ | 2.345″ | 1.220″ | 1.100″ | 0.626″ | 5.083″ | — | — | 1.457″ | 11.09 | ||
| 32B-2 | 2.000″ | 2.305″ | 1.220″ | 1.150″ | 0.701″ | 5.102″ | — | — | 1.662″ | 14.571 | ||
| 40B-2 | 2.500″ | 2.846″ | 1.500″ | 1.550″ | 0.901″ | 6.358″ | — | — | 2.083″ | 21.378 | ||
| 48B-2 | 3.000″ | 3.599″ | 1.800″ | 1.900″ | 1.151″ | 7.803″ | — | — | 2.512″ | 33.4 | ||
| 56B-2 | 3.500″ | 4.197″ | 2.100″ | 2.125″ | 1.351″ | 9.039″ | — | — | 3.063″ | 46.765 |
Certifications
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Metal Conveyor Belt |
|---|---|
| Material: | Metal |
| Inside Material: | Metal |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample Building Material Shops
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| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can a conveyor chain be used in pharmaceutical manufacturing?
Yes, conveyor chains can be used in pharmaceutical manufacturing for various applications. Conveyor systems play a crucial role in the efficient and safe transportation of pharmaceutical products throughout the manufacturing process. Here are some key considerations when using conveyor chains in pharmaceutical manufacturing:
1. Material Selection:
– Choose conveyor chains made from materials that are suitable for pharmaceutical applications, such as stainless steel or FDA-approved plastic. These materials offer corrosion resistance, cleanliness, and compliance with industry regulations.
2. Cleanliness and Sanitation:
– Ensure that the conveyor chain design allows for easy cleaning and sanitation. Smooth surfaces, minimal crevices, and access for cleaning equipment are important to maintain a hygienic environment.
3. Contamination Control:
– Implement measures to prevent contamination of pharmaceutical products. This includes using chain lubricants that are safe for pharmaceutical applications and implementing proper handling and storage procedures.
4. Product Protection:
– Choose conveyor chain systems that minimize product damage or degradation. This can include utilizing gentle product handling features such as low-friction surfaces, adjustable speed controls, and proper product spacing.
5. Regulatory Compliance:
– Ensure that the conveyor chain system complies with pharmaceutical industry regulations and guidelines, such as Good Manufacturing Practices (GMP) and the requirements of regulatory bodies like the FDA.
6. Integration with Equipment:
– Consider the integration of conveyor chains with other equipment in the pharmaceutical manufacturing process, such as labeling machines, filling machines, and packaging equipment. The conveyor system should provide seamless operation and synchronization with these machines.
By carefully selecting and designing conveyor chains specifically for pharmaceutical manufacturing, it is possible to meet the stringent requirements of the industry in terms of cleanliness, product integrity, and regulatory compliance.
How does a conveyor chain contribute to overall production efficiency?
A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:
1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.
2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.
3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.
4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.
5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.
6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.
7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.
8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.
Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.
What are the maintenance requirements for a conveyor chain?
Maintaining a conveyor chain is essential to ensure its smooth operation and prolong its lifespan. Here are some key maintenance requirements for a conveyor chain:
- Regular Cleaning: Clean the conveyor chain regularly to remove dirt, debris, and contaminants that can contribute to chain wear and reduce performance. Use appropriate cleaning agents and tools to avoid damaging the chain.
- Lubrication: Apply the recommended lubricant to the conveyor chain according to the manufacturer’s guidelines. Lubrication helps reduce friction, minimize wear, and prevent corrosion.
- Tension Adjustment: Check the tension of the conveyor chain regularly and adjust it if necessary. Proper tension ensures smooth operation and prevents issues like chain slipping or excessive wear.
- Inspection: Conduct regular inspections of the conveyor chain to identify any signs of wear, damage, or misalignment. Look for issues such as worn sprockets, elongation, bent or damaged links, and loose connections. Address any problems promptly to prevent further damage.
- Replace Worn Components: If any components of the conveyor chain, such as links, pins, or sprockets, are excessively worn or damaged, they should be replaced. Using worn components can compromise the chain’s performance and lead to failure.
- Alignment: Ensure proper alignment of the conveyor chain by checking the alignment of sprockets, idlers, and other components. Misalignment can cause uneven wear and increase the risk of chain failure.
- Training and Education: Provide proper training to personnel responsible for operating and maintaining the conveyor chain. They should understand the maintenance requirements, safety protocols, and best practices to ensure effective and safe operation.
Following these maintenance requirements will help keep the conveyor chain in optimal condition, minimize downtime, and ensure safe and efficient material handling.
editor by CX 2024-04-25
China Best Sales Escalator Parts Conveyor Chain Handrail Pressure Chain
Product Description
Escalator Parts Conveyor Chain Handrail Pressure Chain
| Product Name | Handrail Pressure Chain |
| Rollers | 9 Rollers |
| Roller Size | Φ60*55mm-6202 |
FAQ
Q1: How can I get XIHU (WEST LAKE) DIS.I updating products catalog?
A1: 1- Pleae contact our sales manger to ask them for it;
2- Self-downloa from XIHU (WEST LAKE) DIS.I official website;
Q2: How can we pay for trail order or sample?
A2: There is some option for your select: Paypal, Western Union, Wise, Alipay, Cash by USD or CNY or EUR;
Q3: Can I have a sample for testing?
A3: Yes, we offer the charge sample, sample will be 20% higher than offer, and this parts will be back in the bulk order.
Q4: Can I add my logo on the elevator parts?
A4: Yes, we do OEM and ODM service with MOQ required to our valued customer.
Meanwhile please share us the Trademark authorization letter for avoid any problem in the near future.
Q5: How can I enjoy XIHU (WEST LAKE) DIS.I’s after-service?
A5: Actually, after you cooperate with XIHU (WEST LAKE) DIS.I, We are ready to provide after-sales serivce at any time.
Q6: Do you have inspection procedures for elevator parts?
A6: 100% self-inspection before packing.
Q7: Can we mix the 20GP container?
A7: Yes, if the items are meet our min order qty.
Q8: How can I place the order to you?
A8: Here is our order SOP:
1st– Email our sales manager to talk the order detail;
2nd– Making the offical quotation sheet for your reference;
3rd– Sending the Proforma Invoice with deal price for your payment;
4th– Production the cargo and ready to shipment;
5th– FOB team, the shipment will be send out by your named forwarder;
6thCIF term, we will handle with all process by our side for shipment.
Q9: What is the delivery time of the parts?
A9: According to the inventory of different parts, the delivery time is also different;
if its in stock, within 3-7 days delivery time; and delivery within 7-30 days if no stock available;
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Load Capacity: | 4500 Persons/H |
|---|---|
| Use of Occasions: | Public Traffic |
| Speed: | 0.5-1m/S |
| Slope Angle: | 30° |
| Width of Stair: | 600-1000mm |
| Cascade Level: | 2-3 |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the chain pull force in a conveyor chain system?
The chain pull force, also known as the chain tension, is an important parameter to determine in a conveyor chain system. It represents the force required to move the conveyed load along the conveyor. The calculation of chain pull force involves several factors:
1. Weight of the Load: Determine the weight of the load being conveyed. This includes the weight of the product, packaging materials, and any additional equipment or components carried by the conveyor.
2. Friction Coefficients: Identify the friction coefficients between the load and the conveyor components. This includes the friction between the product and the conveyor chain, as well as the friction between the product and the conveyor bed or guides. These coefficients are typically provided by the manufacturer or can be obtained through testing.
3. Incline or Decline Angle: Consider the angle at which the conveyor operates. If the conveyor has an incline or decline, the angle will affect the force required to move the load.
4. Acceleration and Deceleration: Account for any acceleration or deceleration requirements in the conveyor system. If the conveyor needs to start or stop abruptly or if there are changes in speed, these factors will impact the chain pull force.
Once these factors are determined, the chain pull force can be calculated using the following formula:
Chain Pull Force = (Weight of Load + Friction Force) × (1 + Incline or Decline Factor) × (1 + Acceleration or Deceleration Factor)
It’s important to note that the accuracy of the calculation depends on the accuracy of the input values. Therefore, it’s recommended to consult the conveyor manufacturer or an engineering professional to ensure precise calculations and proper sizing of the conveyor chain.
What are the benefits of using a modular conveyor chain system?
A modular conveyor chain system offers several benefits in terms of flexibility, efficiency, and ease of maintenance. Here are some key advantages:
1. Versatility: Modular conveyor chains are designed with interlocking modules that can be easily connected and disconnected. This allows for flexibility in configuring the conveyor system according to specific layout requirements, production needs, or space limitations. Modules can be added, removed, or repositioned to accommodate changing production processes or product variations.
2. Customizability: The modular design of the conveyor chain system enables customization to meet specific application requirements. Different types of modules are available, including straight sections, curves, inclines, declines, merges, and diverters. Accessories such as side guides, cleats, or product hold-downs can be easily integrated into the system.
3. Quick Installation and Modification: Modular conveyor chains are designed for easy installation and modification. With their snap-in or snap-on connections, modules can be rapidly assembled or disassembled, reducing downtime during system setup or reconfiguration. This feature also facilitates maintenance, repairs, or future expansions.
4. Enhanced Efficiency: The modularity of the conveyor chain system allows for efficient material handling and optimized workflow. The smooth transfer between modules minimizes product jams or misalignments, ensuring a continuous and consistent flow of materials. The ability to incorporate curves or inclines in the system enables efficient use of floor space and facilitates the movement of products through different elevations.
5. Easy Maintenance: Modular conveyor chain systems are designed for ease of maintenance. Individual modules can be easily accessed and replaced without disassembling the entire system. This reduces maintenance time and costs. Additionally, the open structure of the modules allows for easy cleaning, debris removal, and inspection.
6. Durability and Reliability: Modular conveyor chains are typically made from high-quality materials such as plastic or stainless steel, ensuring durability and long-lasting performance. They are resistant to wear, corrosion, and chemical damage, making them suitable for various industrial environments. The interlocking design provides stability and prevents chain slippage during operation.
7. Safety Features: Modular conveyor chain systems can incorporate safety features such as emergency stop buttons, safety guarding, or sensors for detecting blockages or excessive loads. These features help maintain a safe working environment for operators and protect the integrity of the products being transported.
Overall, a modular conveyor chain system offers versatility, customizability, efficiency, and ease of maintenance. It is a reliable solution for material handling in industries such as manufacturing, packaging, distribution, and logistics.
Can a conveyor chain be used in high-temperature environments?
Yes, conveyor chains can be designed and used in high-temperature environments, but it depends on the specific type of chain and the temperature range involved. Here are some key considerations:
- Material Selection: Conveyor chains for high-temperature applications are typically made from heat-resistant materials such as stainless steel or alloy steels that can withstand elevated temperatures without significant degradation.
- Lubrication: Proper lubrication is essential in high-temperature environments to minimize friction and wear. Special high-temperature lubricants are available that can withstand the operating temperatures and provide effective chain lubrication.
- Chain Design: Chains used in high-temperature environments may have specific design features to accommodate thermal expansion and minimize the risk of binding or seizing. These can include increased clearances, special joint designs, or heat-resistant coatings.
- Temperature Limitations: Each conveyor chain has a maximum temperature limit specified by the manufacturer. It is important to consider this limit and ensure that the operating temperature does not exceed it to maintain the integrity and performance of the chain.
- Proper Maintenance: Regular inspection and maintenance are crucial in high-temperature applications. This includes monitoring chain wear, lubrication levels, and any signs of heat-induced damage or degradation.
However, it is important to note that the suitability of a conveyor chain for high-temperature environments ultimately depends on the specific operating conditions, including the temperature range, duration of exposure, and the application requirements. It is recommended to consult with the chain manufacturer or an experienced engineer to select the appropriate chain and ensure its safe and reliable operation in high-temperature environments.
editor by CX 2024-03-26
China Best Sales Supply Stainless Steel Conveyor Mesh Belt High Temperature CZPT Chain Hoof Chain
Product Description
Product Description
Product Parameter
| Product Name | Cathode Copper Conveyor Chain |
| Standard | GB, ISO, ANSI, DIN |
| Structure | Conveyor chain |
| Treatment | Heat treatment |
| Certifications | ISO9001:2015, GB/T19001-2016, ISO1400:2015 |
| Tensile Strength | High strength |
| Packaging | Plastic Bag+ Carton+Wooden Case |
| Application | Industry Machinery |
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DETAILS ABOUT CHINAMFG CHAIN
Exhibition
Workshop
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FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.
2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be deducted from the contract value of the trial cooperation. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Stainless Steel |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Sample Time: | 5-7days |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the chain pull force in a conveyor chain system?
The chain pull force, also known as the chain tension, is an important parameter to determine in a conveyor chain system. It represents the force required to move the conveyed load along the conveyor. The calculation of chain pull force involves several factors:
1. Weight of the Load: Determine the weight of the load being conveyed. This includes the weight of the product, packaging materials, and any additional equipment or components carried by the conveyor.
2. Friction Coefficients: Identify the friction coefficients between the load and the conveyor components. This includes the friction between the product and the conveyor chain, as well as the friction between the product and the conveyor bed or guides. These coefficients are typically provided by the manufacturer or can be obtained through testing.
3. Incline or Decline Angle: Consider the angle at which the conveyor operates. If the conveyor has an incline or decline, the angle will affect the force required to move the load.
4. Acceleration and Deceleration: Account for any acceleration or deceleration requirements in the conveyor system. If the conveyor needs to start or stop abruptly or if there are changes in speed, these factors will impact the chain pull force.
Once these factors are determined, the chain pull force can be calculated using the following formula:
Chain Pull Force = (Weight of Load + Friction Force) × (1 + Incline or Decline Factor) × (1 + Acceleration or Deceleration Factor)
It’s important to note that the accuracy of the calculation depends on the accuracy of the input values. Therefore, it’s recommended to consult the conveyor manufacturer or an engineering professional to ensure precise calculations and proper sizing of the conveyor chain.
What are the factors to consider when selecting the pitch of a conveyor chain?
When selecting the pitch of a conveyor chain, several factors need to be considered to ensure optimal performance and efficiency. Here are the key factors:
1. Load Capacity: The pitch of the conveyor chain should be selected based on the anticipated load capacity of the system. Consider the weight and size of the conveyed materials to ensure the chain can handle the required load without exceeding its capacity.
2. Speed and Application: The operating speed of the conveyor system and the specific application play a role in determining the pitch. Higher speeds may require smaller pitch chains to maintain smooth and reliable operation.
3. Conveyor Length: The length of the conveyor system affects the selection of the chain pitch. Longer conveyors may require larger pitch chains to distribute the load and reduce tension on individual chain links.
4. Space Constraints: Consider the available space for the conveyor system. Smaller pitch chains may be preferred in applications with limited space to minimize the overall footprint of the conveyor.
5. Wear and Maintenance: The pitch selection should also consider the anticipated wear and maintenance requirements. Smaller pitch chains often provide better wear resistance and may require less frequent lubrication and maintenance.
6. Speed Regulation: If the conveyor system requires speed regulation or precise positioning, the pitch selection should align with the control capabilities of the drive system. Smaller pitch chains can offer finer control and accuracy.
7. Compatibility: Ensure that the selected pitch is compatible with other components of the conveyor system, including sprockets, guides, and attachments. They should be designed to work together smoothly and efficiently.
8. Application Environment: Consider the environmental conditions in which the conveyor will operate. Factors such as temperature, humidity, corrosive substances, or abrasive materials may influence the choice of chain pitch and material to ensure durability and longevity.
By considering these factors, you can select the appropriate pitch for the conveyor chain, ensuring optimal performance, longevity, and reliable operation of the system.
What is a conveyor chain and how does it work?
A conveyor chain is a type of mechanical chain specifically designed for use in conveyor systems. It is composed of a series of interconnected links that form a continuous chain loop. The links are typically made of metal and are joined together through pins or other connecting elements.
Conveyor chains work by transferring power and motion from the driving mechanism, such as a motor or sprocket, to the conveyor system to move materials or products along a predetermined path. The chain is placed on a track or guide rails, and as it moves, it carries the load placed on it.
The operation of a conveyor chain involves the following steps:
- Power transmission:
The driving mechanism transfers rotational power to the conveyor chain, typically through a motor and sprockets. The motor provides the necessary torque to drive the chain.
- Traction and motion:
As the driving mechanism rotates the sprockets, the teeth of the sprockets engage with the links of the conveyor chain. This interaction creates traction, causing the chain to move along the desired path.
- Load carrying:
The load to be transported is placed on the conveyor chain. The load can be in the form of products, materials, or other items. As the chain moves, it carries the load along the conveyor system, allowing for efficient transportation or handling.
- Support and guidance:
The conveyor chain is supported and guided by various components, such as guide rails, rollers, or wear strips. These components ensure the proper alignment and smooth movement of the chain along the conveyor system.
Conveyor chains are commonly used in industries such as manufacturing, logistics, packaging, and material handling. They offer a reliable and efficient method for moving products or materials in a controlled and automated manner.
editor by CX 2024-01-11
China Best Sales Stainless Steel Roller Chain Stainless Steel Conveyor Drive Chain
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
More Products
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DETAILS ABOUT CHINAMFG CHAIN
Exhibition
Workshop
Application
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Contact Information
FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1997 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 45 days during new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with the maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged for by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.
4) OEM/ODM are both available.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Double Pitch Chain |
| Samples: |
US$ 1/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a conveyor chain be used in overhead conveyor systems?
Yes, a conveyor chain can be used in overhead conveyor systems. Overhead conveyor systems are designed to move materials, products, or components along an elevated path, typically in manufacturing or distribution facilities.
Conveyor chains used in overhead conveyor systems are specially designed to handle the weight and load requirements of the application. They are typically made from durable materials such as steel or stainless steel to ensure strength and longevity.
Here are some key considerations when using a conveyor chain in overhead conveyor systems:
1. Load Capacity:
– Ensure that the conveyor chain has sufficient load capacity to handle the weight of the conveyed items. The load capacity should be determined based on the maximum anticipated load and any potential dynamic forces.
2. Chain Type and Design:
– Select a conveyor chain that is suitable for overhead applications, such as an overhead conveyor chain or an inverted tooth chain. These chains are specifically designed to handle the unique requirements of overhead conveyance.
3. Lubrication:
– Proper lubrication is crucial for the smooth operation of the conveyor chain in an overhead system. Consider using lubricants that are suitable for overhead applications and ensure regular lubrication to minimize friction and wear.
4. Safety Measures:
– Implement appropriate safety measures to prevent accidents and ensure worker safety. This may include installing safety guards, emergency stop systems, and implementing regular maintenance and inspection routines.
It is important to consult with conveyor system manufacturers or experts who specialize in overhead conveyor systems to ensure the conveyor chain is selected and installed correctly for the specific application requirements.
How do you select the appropriate lubricant for a conveyor chain?
Selecting the right lubricant is crucial for maintaining the performance and longevity of a conveyor chain. Here are the key factors to consider when choosing a lubricant:
1. Chain Type and Material: Different conveyor chains may have specific requirements for lubrication based on their construction materials and design. Consult the manufacturer’s recommendations or specifications to determine the lubricant compatibility.
2. Operating Conditions: Consider the operating environment, such as temperature, humidity, and presence of contaminants. For high-temperature applications, choose a lubricant with a higher temperature tolerance. In wet or dusty environments, opt for lubricants that offer excellent resistance to water washout and provide effective protection against contaminants.
3. Load and Speed: Evaluate the load capacity and speed of the conveyor chain. Higher loads and speeds may require lubricants with better film strength and anti-wear properties to reduce friction and prevent premature wear.
4. Lubrication Method: Determine the lubrication method that will be used for the conveyor chain. Lubricants can be applied through drip systems, brushes, spray nozzles, or automatic lubrication systems. Consider the viscosity and consistency of the lubricant to ensure proper application and distribution.
5. Food-Grade Requirements: In food processing or pharmaceutical applications, where direct contact with the product may occur, it’s essential to use food-grade lubricants that meet industry regulations and requirements for safety and hygiene.
6. Maintenance Schedule: Consider the desired maintenance intervals and the lubricant’s longevity. Some lubricants may require more frequent reapplication, while others provide longer-lasting lubrication.
7. Compatibility with Other Materials: Take into account the compatibility of the lubricant with other materials in the conveyor system, such as seals, gaskets, and paints. Ensure that the lubricant does not cause any adverse effects on these components.
It is recommended to consult with lubricant manufacturers or industry experts to select the most suitable lubricant for your specific conveyor chain application. They can provide guidance based on their expertise and knowledge of lubricant formulations and performance characteristics.
How do you optimize the efficiency of a conveyor chain system?
To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:
1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.
2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.
3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.
4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.
5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.
6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.
7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.
By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.
editor by CX 2024-01-05
China best marine hardware motorcycle parts Conveyor Chain Roller Chains /Hollow Chains/stainless steel Pintle Chain (M Series)
Product Description
Conveyor Chains (M Series)
Chain No.: M20, M28, M40, M56, M80, M112, M160, M224, M315, M450
Pitch: 40.0mm to 200.0 mm
For Free Samples
Prompt Delivery
Green Product
International Approvals
Experienced Staff
Why choose us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in China and also have 6 subsidiaries abroad;
2. We covering a production area of 200, 100 square meters, have more than 1, 800 sets of advanced equipment and over 3, 100 highly skilled employees, the annual production capacity has exceeded 20, 000, 000 meters;
3. We specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, dragging chains, agricultural chains and so on;
4. We have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
The company is specialized in producing all kinds of standard chains and special chains, E. G. A or B series chains, automobile chains, stainless steel chains, combine harvester chains, heavy-duty cranked link transmission chains, stereo garage chains and maintenance-free chains etc.
In recent years, it invests the capital and depends on the improvement of technology to accelerate the step of new product development and the step of technology reform. It intends to produce high strength and precision chains in order to meet requirements of the domestic and overseas markets. We have enclosed our catalog, which introduces our company in detail and covers the main products we supply at present. You may also visit our online company introduction which includes our latest product line.
Should any of these items be of interest to you, please let us know. We will be happy to give you a quotation CHINAMFG receipt of your detailed requirements.
We look CHINAMFG to receiving your enquires soon.
| Usage: | Transmission Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*11/128" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
What are the considerations for selecting a low-maintenance conveyor chain?
When selecting a low-maintenance conveyor chain, several considerations should be taken into account:
1. Material Selection:
– Choose a conveyor chain made from materials that are resistant to wear, corrosion, and contamination. Stainless steel, plastic, or self-lubricating chains are commonly used for their durability and low maintenance requirements.
2. Lubrication-Free Design:
– Look for conveyor chains that have a self-lubricating design or are pre-lubricated with materials that reduce friction and eliminate the need for additional lubrication. This helps to minimize maintenance tasks associated with regular lubrication.
3. Sealed Construction:
– Consider conveyor chains with sealed construction to prevent the ingress of dirt, debris, and moisture. Sealed chains require less frequent cleaning and maintenance, making them ideal for low-maintenance applications.
4. Easy Cleaning:
– Opt for conveyor chains that are designed for easy cleaning. Smooth surfaces, open structures, and accessible components allow for quick and efficient cleaning, reducing maintenance time and effort.
5. Resistance to Contamination:
– Select a conveyor chain that is resistant to contamination. This includes resistance to chemicals, oils, greases, and other substances commonly found in the application environment. Chains that can withstand contamination require less frequent cleaning and maintenance.
6. Wear Monitoring:
– Look for conveyor chains that have wear monitoring features, such as wear indicators or sensors. These features help to identify chain wear and provide timely maintenance alerts, allowing for proactive replacement or adjustment.
7. Manufacturer Support:
– Consider the support provided by the chain manufacturer. A reputable manufacturer will offer guidance on maintenance intervals, replacement schedules, and provide technical assistance to ensure the proper functioning of the chain.
By considering these factors, you can select a low-maintenance conveyor chain that minimizes the need for frequent inspections, lubrication, cleaning, and replacement, resulting in reduced maintenance efforts and costs.
How does a conveyor chain contribute to overall production efficiency?
A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:
1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.
2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.
3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.
4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.
5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.
6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.
7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.
8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.
Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.
What are the signs of wear and tear in a conveyor chain?
Over time, a conveyor chain may experience wear and tear due to the demanding nature of material handling operations. Several signs indicate the need for maintenance or replacement of a conveyor chain. These signs of wear and tear include:
- Chain Elongation: One of the common signs of wear in a conveyor chain is elongation. As the chain wears, the pitch between the chain links gradually increases, resulting in a longer chain length. Excessive elongation can cause improper engagement with sprockets, leading to slippage or chain derailment.
- Chain Link Plate Wear: The link plates of a conveyor chain can experience wear on their surfaces. This wear is typically caused by friction against sprockets, guide rails, or other components. Signs of plate wear include thinning or deformation of the link plates, which can affect the overall strength and integrity of the chain.
- Sprocket Tooth Wear: The teeth of the sprockets that engage with the conveyor chain can also exhibit signs of wear. Over time, the teeth may become worn down, rounded, or have irregular shapes. This wear can cause improper chain engagement, resulting in reduced efficiency and potential chain slipping or skipping.
- Excessive Noise: Increased noise during the operation of the conveyor system can indicate wear and tear in the chain. Excessive wear can lead to metal-to-metal contact, resulting in noisy operation. Unusual squeaking, grinding, or rattling sounds are indicators that the chain may require inspection or maintenance.
- Visible Damage: Any visible damage to the chain, such as cracked or broken link plates, bent pins, or missing attachments, is a clear sign of wear and tear. These damages compromise the chain’s structural integrity and should be addressed promptly to prevent further issues or chain failure.
- Inconsistent Movement: If the conveyor chain starts to exhibit jerky or uneven movement, it may be a sign of wear or misalignment. Misalignment can occur due to worn chain links, damaged sprockets, or improper tensioning. Inconsistent movement can lead to reduced efficiency, increased wear, and potential chain failure.
Regular inspection and maintenance of the conveyor chain system are essential to identify these signs of wear and tear. Timely replacement of worn components and proper lubrication can help prolong the life of the chain and maintain efficient operation.
editor by CX 2023-10-26
China Best Sales Conveyor Roller Chain Stainless Steel Professional China Factory Supply (ANSI, BS, DIN, JIS Standard)
Product Description
| Model NO. | 08B\10B\12B\16B |
| Chain Model | Roller Chains |
| Structure (for Chain) | Roller Chain |
| Specification | GB/T, DIN, ANSI, ISO, BS, JIS. |
| Origin | HangZhou, ZheJiang |
| Color | Solid Color |
| Chain Color | Customized |
Our company
Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well.
Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles.
All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.
Our workshop
Our certification
Welcome to our exhibition
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Customization: |
Available
| Customized Request |
|---|
Can a conveyor chain be used in pharmaceutical manufacturing?
Yes, conveyor chains can be used in pharmaceutical manufacturing for various applications. Conveyor systems play a crucial role in the efficient and safe transportation of pharmaceutical products throughout the manufacturing process. Here are some key considerations when using conveyor chains in pharmaceutical manufacturing:
1. Material Selection:
– Choose conveyor chains made from materials that are suitable for pharmaceutical applications, such as stainless steel or FDA-approved plastic. These materials offer corrosion resistance, cleanliness, and compliance with industry regulations.
2. Cleanliness and Sanitation:
– Ensure that the conveyor chain design allows for easy cleaning and sanitation. Smooth surfaces, minimal crevices, and access for cleaning equipment are important to maintain a hygienic environment.
3. Contamination Control:
– Implement measures to prevent contamination of pharmaceutical products. This includes using chain lubricants that are safe for pharmaceutical applications and implementing proper handling and storage procedures.
4. Product Protection:
– Choose conveyor chain systems that minimize product damage or degradation. This can include utilizing gentle product handling features such as low-friction surfaces, adjustable speed controls, and proper product spacing.
5. Regulatory Compliance:
– Ensure that the conveyor chain system complies with pharmaceutical industry regulations and guidelines, such as Good Manufacturing Practices (GMP) and the requirements of regulatory bodies like the FDA.
6. Integration with Equipment:
– Consider the integration of conveyor chains with other equipment in the pharmaceutical manufacturing process, such as labeling machines, filling machines, and packaging equipment. The conveyor system should provide seamless operation and synchronization with these machines.
By carefully selecting and designing conveyor chains specifically for pharmaceutical manufacturing, it is possible to meet the stringent requirements of the industry in terms of cleanliness, product integrity, and regulatory compliance.
How do you calculate the power requirements for a conveyor chain?
Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:
1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.
2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).
3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).
4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.
5. Determine the required power: Use the following formula to calculate the power requirements:
Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)
Where:
– Capacity is the weight per unit of time (from step 3)
– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors
– 33,000 is a conversion factor to convert the units to horsepower
– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)
6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.
It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.
How do you calculate the required length of a conveyor chain?
Calculating the required length of a conveyor chain involves considering several factors related to the conveyor system and the specific application. Here’s a step-by-step guide:
- Determine the Conveyor Length: Measure the total length of the conveyor path, including any horizontal, inclined, or vertical sections.
- Account for Sprocket Centers: Identify the locations of the sprockets or drive units along the conveyor path. Measure the distance between each pair of adjacent sprockets.
- Calculate the Number of Links: Divide the total conveyor length by the pitch of the chain to determine the number of links required. The pitch is the distance between the center of two consecutive pins on the chain.
- Consider Tension Adjustment: Take into account any tension adjustment requirements based on the specific application. This may include allowances for tensioning devices or tension variations due to load fluctuations.
- Include End Connections: Consider the length of the end connections, such as master links or connecting pins, which are used to join the ends of the chain. Include their dimensions in the total chain length calculation.
- Add Safety Factors: Incorporate appropriate safety factors to ensure adequate chain length for proper tensioning and to accommodate any potential stretching or wear over time.
It’s important to note that the calculation of the required chain length is an estimation based on various factors and may require adjustments during the installation and tensioning process. Consulting the conveyor manufacturer’s guidelines or working with an experienced engineer can provide more precise calculations based on the specific conveyor system and application requirements.
editor by CX 2023-10-24
China Best Sales Drop Forged Overhead Conveyor Bracket Trolley X458 Chain with Forged Machinery Part
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 20Cr, 45# steel and so on.
2) Types: X348 X458 X678 XT160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Assemly→Packing
Product Show
Technical Data
| Model | Forging Parameter (mm) | Weight (Kg) | Single-point Load (Kg) | Allowable Load (Kg) | Limit Load (Kg) | ||||||||||
| Type | P | H | A | B | C | D | E | F | G | K | |||||
| X348-1 | A | 100 | 64 | 102 | 14 | 40 | 60 | 4° | 47.8 | 6 | 84 | 1.5 | 100 | 1100 | 1800 |
| X348-2 | B | 100 | 64 | 102 | 14 | 40 | 60 | 3° | 47.8 | 6 | 82 | ||||
| X348-3 | C | 100 | 64 | 122 | 16 | 40 | 60 | 6° | 47.8 | 6 | 94 | ||||
| X458-1 | A | 126 | 79 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | 1.8 | 200 | 1800 | 3600 |
| X458-2 | A | 127 | 80 | 138 | 18 | 56 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X458-3 | A | 130 | 83 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X458-4 | B | 128.6 | 81 | 134.5 | 18 | 54 | 81 | 3° | 54 | 9.5 | 101.5 | ||||
| Extended Trolley | A | 150 | 103 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X678-1 | / | 136 | 89 | 146 | 18 | 86 | 82 | 4° | 54 | 9.5 | 114 | 3.2 | 600 | 5000 | 7700 |
| X678-2 | / | 134.5 | 87.5 | 142 | 18 | 86 | 82 | 4° | 54 | 9.5 | 106 | 2.8 | 550 | 4500 | 7200 |
| XT160-1 | / | 171 | 103 | 180 | 26 | 84 | 120 | 6° | 70 | 15 | 140 | 9.7 | 750 | 4000 | 8000 |
| XT160-2 | / | 170 | 102 | 174 | 26 | 86 | 120 | 4° | 70 | 15 | 148 | 8.8 | 700 | 3500 | 7500 |
| X348-1 Reverse | / | 83 | 42 | 105 | / | 40 | 60 | / | 48 | 10 | / | 1.35 | 100 | 1100 | 1800 |
| X348-2 Reverse | / | 86 | 45 | 93 | / | 40 | 60 | / | 48 | 10 | / | 1.35 | 100 | 6 | 1800 |
| X458 Reverse | / | 95 | 44 | 120 | / | 54.5 | 60 | / | 54 | 10 | / | 2.5 | 200 | 1800 | 3600 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us
| Material: | Alloy |
|---|---|
| Structure: | Combined Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 5/Set
1 Set(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
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|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can a conveyor chain be used in extreme temperature environments?
Yes, conveyor chains can be designed and manufactured to withstand extreme temperature environments. The suitability of a conveyor chain for high or low-temperature applications depends on the material composition and construction of the chain.
1. High-Temperature Environments: For applications involving high temperatures, conveyor chains made of heat-resistant materials such as stainless steel or special alloys are commonly used. These chains can withstand elevated temperatures without significant deformation or loss of strength. They are designed to resist oxidation, corrosion, and thermal expansion, ensuring reliable performance in hot environments.
2. Low-Temperature Environments: Similarly, conveyor chains can also be engineered for low-temperature applications. In cold environments, chains made of materials that remain ductile and strong at low temperatures are utilized. These chains are designed to withstand the effects of cold temperatures without becoming brittle or losing their mechanical properties.
It’s important to consult with conveyor chain manufacturers or experts who specialize in extreme temperature applications to select the most suitable chain material and design. They can provide guidance on factors such as material selection, lubrication, and operational considerations to ensure the conveyor chain performs effectively and reliably in extreme temperature environments.
How does a conveyor chain impact material flow in a production line?
A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:
1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.
2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.
3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.
4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.
5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.
6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.
7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.
By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.
What are the common causes of conveyor chain failures?
Conveyor chain failures can occur due to various reasons, and identifying the root cause is crucial for preventing future issues. Here are some common causes of conveyor chain failures:
- Lack of Lubrication: Insufficient or improper lubrication can lead to increased friction and wear on the chain components, resulting in premature failure.
- Excessive Load: Overloading the conveyor chain beyond its rated capacity can cause excessive stress and strain, leading to chain elongation, deformation, or link breakage.
- Misalignment: Improper alignment of the conveyor chain can cause uneven loading and excessive wear on specific areas, leading to chain failure.
- Environmental Factors: Harsh operating environments, such as high temperatures, corrosive substances, or abrasive materials, can accelerate chain wear and corrosion, leading to failure.
- Foreign Objects: The presence of foreign objects or debris on the conveyor system can interfere with the movement of the chain, causing jamming, binding, or chain damage.
- Poor Maintenance: Inadequate maintenance practices, such as irregular inspections, failure to address minor issues promptly, or neglecting to replace worn components, can contribute to chain failures.
- Incorrect Installation: Improper installation, including incorrect tensioning, misalignment, or using incompatible components, can result in premature chain failure.
- Fatigue and Wear: Continuous operation over time can lead to fatigue and wear in the chain, especially in high-speed or heavy-duty applications, resulting in eventual failure.
Regular maintenance, proper lubrication, adequate training for operators, and adherence to manufacturer guidelines can help mitigate these common causes of conveyor chain failures. Conducting routine inspections, promptly addressing issues, and replacing worn components can also significantly extend the life of the conveyor chain.
editor by CX 2023-10-21
China Best Sales Drop Forged Overhead Conveyor Bracket Trolley X458 Chain with Forged Machinery Part
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 20Cr, 45# steel and so on.
2) Types: X348 X458 X678 XT160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Assemly→Packing
Product Show
Technical Data
| Model | Forging Parameter (mm) | Weight (Kg) | Single-point Load (Kg) | Allowable Load (Kg) | Limit Load (Kg) | ||||||||||
| Type | P | H | A | B | C | D | E | F | G | K | |||||
| X348-1 | A | 100 | 64 | 102 | 14 | 40 | 60 | 4° | 47.8 | 6 | 84 | 1.5 | 100 | 1100 | 1800 |
| X348-2 | B | 100 | 64 | 102 | 14 | 40 | 60 | 3° | 47.8 | 6 | 82 | ||||
| X348-3 | C | 100 | 64 | 122 | 16 | 40 | 60 | 6° | 47.8 | 6 | 94 | ||||
| X458-1 | A | 126 | 79 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | 1.8 | 200 | 1800 | 3600 |
| X458-2 | A | 127 | 80 | 138 | 18 | 56 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X458-3 | A | 130 | 83 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X458-4 | B | 128.6 | 81 | 134.5 | 18 | 54 | 81 | 3° | 54 | 9.5 | 101.5 | ||||
| Extended Trolley | A | 150 | 103 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X678-1 | / | 136 | 89 | 146 | 18 | 86 | 82 | 4° | 54 | 9.5 | 114 | 3.2 | 600 | 5000 | 7700 |
| X678-2 | / | 134.5 | 87.5 | 142 | 18 | 86 | 82 | 4° | 54 | 9.5 | 106 | 2.8 | 550 | 4500 | 7200 |
| XT160-1 | / | 171 | 103 | 180 | 26 | 84 | 120 | 6° | 70 | 15 | 140 | 9.7 | 750 | 4000 | 8000 |
| XT160-2 | / | 170 | 102 | 174 | 26 | 86 | 120 | 4° | 70 | 15 | 148 | 8.8 | 700 | 3500 | 7500 |
| X348-1 Reverse | / | 83 | 42 | 105 | / | 40 | 60 | / | 48 | 10 | / | 1.35 | 100 | 1100 | 1800 |
| X348-2 Reverse | / | 86 | 45 | 93 | / | 40 | 60 | / | 48 | 10 | / | 1.35 | 100 | 6 | 1800 |
| X458 Reverse | / | 95 | 44 | 120 | / | 54.5 | 60 | / | 54 | 10 | / | 2.5 | 200 | 1800 | 3600 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Material: | Alloy |
|---|---|
| Structure: | Combined Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 5/Set
1 Set(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the required horsepower for a conveyor chain drive?
The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:
1. Determine the Total Resistance:
– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.
2. Convert the Resistance to Equivalent Inertia:
– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.
3. Calculate the Total Inertia:
– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.
4. Determine the Required Torque:
– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.
5. Convert Torque to Horsepower:
– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.
6. Consider Safety Factors and Efficiency:
– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.
– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.
It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
How do you calculate the power requirements for a conveyor chain?
Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:
1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.
2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).
3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).
4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.
5. Determine the required power: Use the following formula to calculate the power requirements:
Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)
Where:
– Capacity is the weight per unit of time (from step 3)
– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors
– 33,000 is a conversion factor to convert the units to horsepower
– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)
6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.
It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.
What are the advantages of using a conveyor chain in material handling?
Conveyor chains offer numerous advantages in material handling applications, making them a preferred choice in various industries. Here are some of the key advantages:
- Efficient Transportation: Conveyor chains provide a continuous and reliable means of transporting materials, ensuring a smooth flow throughout the production or distribution process. They can handle both light and heavy loads, enabling efficient movement of items of different sizes and weights.
- Increased Productivity: By automating the material handling process, conveyor chains help increase productivity and operational efficiency. They eliminate the need for manual handling and reduce human effort, allowing employees to focus on other tasks, resulting in higher throughput and reduced labor costs.
- Flexibility and Customization: Conveyor chains can be designed and configured to meet specific material handling requirements. They are available in various lengths, widths, and configurations, allowing for customization based on the layout and space constraints of the facility. Additionally, different types of conveyor chains can be selected to handle specific materials or accommodate special handling needs.
- Improved Safety: Conveyor chains enhance workplace safety by reducing the risk of manual lifting and carrying heavy loads. They provide a controlled and controlled movement of materials, minimizing the chances of accidents and injuries. Additionally, safety features such as emergency stop buttons, guardrails, and sensors can be incorporated into the conveyor system to further enhance safety.
- Space Optimization: Conveyor chains utilize vertical and horizontal space efficiently, making them ideal for facilities with limited floor space. They can be designed to navigate corners, inclines, and declines, allowing for optimized layout and maximizing the use of available space.
- Versatility: Conveyor chains are versatile and can handle a wide range of materials, including bulk items, packaged goods, fragile items, and irregularly shaped objects. They can accommodate different types of conveyance methods such as flat, inclined, or spiral conveyors, providing flexibility in material handling processes.
- Improved Inventory Control: Conveyor chains enable better inventory control by facilitating the smooth movement and tracking of materials. They can be integrated with barcode scanners, RFID technology, or other tracking systems to monitor the flow of goods and provide real-time information on inventory levels.
- Reduced Material Damage: Conveyor chains help minimize material damage during handling and transportation. They provide a stable and controlled movement, reducing the risk of items falling or getting damaged due to manual handling or rough transportation methods.
The advantages of using a conveyor chain in material handling include improved efficiency, productivity, safety, space utilization, and inventory control, leading to cost savings and enhanced overall operational performance.
editor by CX 2023-09-07
China Best Sales Drop Forging Chain for Scraper Conveyor Pitch Forged P2-80-290 Link Chain with ISO Approved
Product Description
| MODEL | P | T | t | h | H | b | d |
| S16 | 100 | 30 | 15 | 27 | 8 | 16 | 14 |
| P102-W385 | 102 | 30 | 13 | 27 | 9 | 14 | 14 |
| RUS270 | 123 | 50 | 24 | 46 | 16 | 25 | 20 20.5 |
| Z20 | 125 | 50 | 24 | 48 | 15 | 26 | 20 |
| P140 | 140 | 78 | 31 | 50 | 19 | 32 | 25 |
| Z30 | 142 | 64 | 28.5 | 50 | 18 | 30.5 | 25 |
| 150 | 150 | 38 | 18 | 40 | 10 | 20 | 18 |
| P155 | 155 | 79 | 39.5 | 63.5 | 36 | 40.5 | 30 |
| Z25 | 160 | 58 | 28 | 55 | 18 | 30 | 25 |
| YD310 | 200 | 43 | 20 | 47 | 12 | 22 | 20 |
| A-3634 | 216 | 64 | 26 | 72 | 20 | 28.5 | 35 |
| X63 | 250 | 60 | 28 | 70 | 20 | 30 | 25 |
| P260 | 260 | 72 | 32 | 75 | 20 | 34 | 32 |
ZheJiang CZPT Precision Casting and Forging Inc. was established in 2003, covering an area of 40,000 square meter with 300 employees. In 2571, the company passed the quality management system certification of GB/T 19001-2016 and ISO 9001:2015, and has a number of invention patents.It is a national high-tech enterprise.
Our main products are bucket teeth,side teeth,bucket adapter for excavator and loader; Forged pipe coupling for concrete pump ; Drop forged chain for scraper conveyor, etc. Other casting and forging parts canalsobecustomized accordingto customer drawings. The main materials are alloy steel, high manganese steel, gray iron, ductile iron, etc.
Our company can produce casting range in 0.1kg-2tons, forging range in 0.1kg-100kgs, casting and forging annual capacity of 10,000tons.From productdesign, mold development to heattreatment, machining and spraying, we provide the whole processof internal manufacturing to better control the cost and quality.
ZheJiang Plus Import and Export Trading Co., Ltd. was established in 2571, is Wanxin’s subsidiary, mainly responsible for marketing and export.
FAQ
Q1.Are you a manufacturer or a trading company?
we are totally manufacturer of machinery parts.
Q2.Can i get samples for checking the quality?
we can provide free samples,but you need to pay the freight.
Q3.What’s your MOQ?
For normal prodcuts,we don’t have MOQ.
For customerized products,we will tell you MOQ based on your drawing.
Q4.What’s your delivery time?
it’s about 7-45 days based on your quantity.
Q5.What’s your payment terms?
AmountAmount≥5000USD,T/T 30% as deposit,balance before delivery.
| Material: | Alloy |
|---|---|
| Structure: | Forging Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 142 |
| Feature: | Heat Resistant |
| Certificate: | CE/ISO9001:2015 |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a conveyor chain be used in high-speed applications?
Yes, a conveyor chain can be used in high-speed applications depending on the design and specifications of the chain and the conveyor system. However, there are certain factors to consider when using a conveyor chain in high-speed applications:
1. Chain Design: The design of the conveyor chain should be capable of handling high speeds without compromising safety or performance. Specialized high-speed chains are available that are specifically engineered to withstand the demands of high-speed applications.
2. Material Selection: The material used in the construction of the conveyor chain should have high strength and durability to withstand the forces and stresses at high speeds. Common materials for high-speed conveyor chains include alloy steels, stainless steel, and special polymers.
3. Lubrication: Proper lubrication is crucial in high-speed applications to reduce friction, heat, and wear. Lubricants specifically designed for high-speed conveyor chains should be used to ensure smooth operation and extend the chain’s lifespan.
4. Tensioning and Alignment: Accurate tensioning and alignment of the conveyor chain are critical for high-speed applications. Proper tensioning helps to maintain the chain’s stability and prevent excessive vibrations or elongation, which can lead to chain failure or premature wear.
5. Safety Considerations: High-speed applications require additional safety measures to protect personnel and equipment. Proper guarding, emergency stop systems, and regular maintenance inspections are essential to ensure safe operation.
It’s important to consult the conveyor chain manufacturer or an engineering professional to determine the suitability of a specific chain for high-speed applications. They can provide guidance on selecting the appropriate chain design, material, lubrication, and maintenance practices to ensure reliable and efficient operation at high speeds.
How does a conveyor chain handle different types of materials?
A conveyor chain is designed to handle a wide variety of materials in diverse industrial applications. It is capable of efficiently transporting different types of materials, including:
1. Bulk Materials: Conveyor chains are commonly used to handle bulk materials such as grains, coal, ores, aggregates, and powders. The design of the chain, including the spacing and shape of the links, helps prevent material spillage and ensures smooth and consistent flow.
2. Packaged Goods: Conveyor chains are also used for conveying packaged goods such as boxes, cartons, crates, and pallets. They provide a stable and reliable method of transporting these items along the production line, reducing manual handling and increasing productivity.
3. Small Parts: Conveyor chains with specialized attachments or small-pitch configurations are suitable for handling small parts or components. These chains ensure precise positioning and gentle transport of delicate or intricate items.
4. Heavy-Duty Loads: Industrial conveyor chains are capable of handling heavy-duty loads, such as automotive parts, machinery components, and large equipment. They are engineered to withstand the weight and stress of these objects, providing reliable and efficient material handling in demanding environments.
5. Food and Beverage Products: Conveyor chains used in the food and beverage industry are designed to meet strict hygiene and safety standards. They are constructed from materials that are resistant to corrosion, easy to clean, and compliant with food-grade regulations. These chains ensure the safe and contamination-free handling of food products.
6. Hazardous Materials: Conveyor chains can be used to safely transport hazardous materials, such as chemicals or waste products. Specialized chains with additional safety features, such as sealed housings or containment systems, are utilized to minimize the risk of spills or leaks.
Conveyor chains can be customized with different chain configurations, attachments, and accessories to accommodate specific material characteristics and handling requirements. The selection of the appropriate chain type, material, and design parameters ensures optimal performance and efficient material handling for a wide range of materials.
What safety precautions should be followed when working with conveyor chains?
Working with conveyor chains involves potential hazards, and it is essential to follow proper safety precautions to ensure the well-being of workers and prevent accidents. Here are some important safety measures to consider:
- Proper Training: Ensure that workers operating or maintaining conveyor chains receive proper training on safe practices, including chain handling, maintenance procedures, and emergency protocols.
- Personal Protective Equipment (PPE): Workers should wear appropriate PPE, such as safety glasses, gloves, and steel-toed shoes, to protect themselves from potential hazards, including flying debris, pinch points, or entanglement.
- Lockout/Tagout: Before performing any maintenance or repair tasks on conveyor chains, follow lockout/tagout procedures to isolate and de-energize the equipment to prevent accidental startup or release of stored energy.
- Guarding: Ensure that conveyor chains are adequately guarded to prevent access to moving parts, such as pinch points and rotating sprockets. Guards should be securely in place and not interfere with the chain’s operation.
- Housekeeping: Keep the work area clean and free of debris, tools, or other objects that could cause tripping hazards or interfere with the operation of the conveyor chain.
- Regular Inspections: Regularly inspect the conveyor chains for any signs of wear, damage, or misalignment. Address any issues promptly to prevent potential safety hazards.
- Safe Loading and Unloading: When loading or unloading materials onto the conveyor, follow safe lifting techniques and ensure the load is evenly distributed to prevent overloading or imbalance.
- Emergency Stop Devices: Install and clearly mark emergency stop devices along the conveyor system to enable immediate shutdown in case of an emergency or hazardous situation.
- Clear Communication: Establish clear communication protocols, including signals or signs, to ensure effective communication between workers operating different sections of the conveyor system.
These safety precautions are general guidelines, and it’s important to consult and adhere to specific safety regulations and guidelines provided by the equipment manufacturer and relevant safety authorities. Regular safety training, awareness, and a proactive safety culture are crucial in maintaining a safe working environment when working with conveyor chains.
editor by CX 2023-08-30
China best Agricultural Chain Combine Standard Chain Hoist Chain Rice Harvester Chain Ca 550/Ca650/Ca650/Ca620/C2060h/Ca557/Ca555, Roller Chain, Conveyor Chain
Product Description
OUR PRODUCTS LIST:
A and B series single/double/triple standard roller chain and no-standard roller chain
| DIN/ISO | ANSI | Pitch | Roller | Width | Pin | Pin | Lnner | Plate | Ultimate | Average | weight | |
| KIN/ISO | ANSL | between | diameter | length | plate | thick | tensile | tensile | per | |||
| Chain | Chain | inner plates | depth | -ness | strength | strength | meter | |||||
| No. | No. | P | d1 | b1 | d2 | L | Lc | h2 | T | Q | Q0 | q |
| max | min | max | max | max | max | max | min | |||||
| mm | mm | mm | mm | mm | mm | mm | mm | kN/LB | kN | kg/m | ||
| *03C | *15 | 4.7625 | 2.48 | 2.38 | 1.62 | 6.1 | 6.9 | 4.3 | 0.6 | 1.80/409 | 2 | 0.08 |
| *04C-1 | *25 | 6.35 | 3.3 | 3.18 | 2.31 | 7.9 | 8.4 | 6 | 0.8 | 3.50/795 | 4.6 | 0.15 |
| *06C-1 | *35 | 9.525 | 5.08 | 4.77 | 3.58 | 12.4 | 13.17 | 9 | 1.3 | 7.90/1795 | 10.8 | 0.33 |
| 085-1 | 41 | 12.7 | 7.77 | 6.25 | 3.58 | 13.75 | 15 | 9.91 | 1.3 | 6.67/1516 | 12.6 | 0.41 |
| 08A-1 | 40 | 12.7 | 7.95 | 7.85 | 3.96 | 16.6 | 17.8 | 12 | 1.5 | 14.10/3205 | 17.5 | 0.62 |
| 10A-1 | 50 | 15.875 | 10.16 | 9.4 | 5.08 | 20.7 | 22.2 | 15.09 | 2.03 | 22.20/5045 | 29.4 | 1.02 |
| 12A-1 | 60 | 19.05 | 11.91 | 12.57 | 5.94 | 25.9 | 27.7 | 18 | 2.42 | 31.80/7227 | 41.5 | 1.5 |
| 16A-1 | 80 | 25.4 | 15.88 | 15.75 | 7.92 | 32.7 | 35 | 24 | 3.25 | 59.70/12886 | 69.4 | 2.6 |
| 20A-1 | 100 | 31.75 | 19.05 | 18.9 | 9.53 | 40.4 | 44.7 | 30 | 4 | 88.50/20114 | 109.2 | 3.91 |
| 24A-1 | 120 | 38.1 | 22.23 | 25.22 | 11.1 | 50.3 | 54.3 | 35.7 | 4.8 | 127.00/28864 | 156.3 | 5.62 |
| 28A-1 | 140 | 44.45 | 25.4 | 25.22 | 12.7 | 54.4 | 59 | 41 | 5.6 | 172.40/39182 | 212 | 7.5 |
| 32A-1 | 160 | 50.8 | 28.58 | 31.55 | 14.27 | 64.8 | 69.6 | 47.8 | 6.4 | 226.80/51545 | 278.9 | 1.1 |
| 36A-1 | 180 | 57.15 | 35.71 | 35.48 | 17.46 | 72.8 | 78.6 | 53.6 | 7.2 | 280.20/63682 | 341.8 | 13.45 |
| 40A-1 | 200 | 63.5 | 39.68 | 37.85 | 19.85 | 80.3 | 87.2 | 60 | 8 | 353.80/80409 | 431.6 | 16.15 |
| 48A-1 | 240 | 76.2 | 47.63 | 47.35 | 23.81 | 90.5 | 103 | 72.39 | 9.5 | 51.30/115977 | 622.5 | 23.2 |
| DIN/ISO | Pitch | Roller | Width | Pin | Pin | Lnner | Plate | Ultimate | Average | weight | |
| KIN/ISO | between | diameter | length | plate | thick | tensile | tensile | per | |||
| Chain | inner plates | depth | -ness | strength | strength | meter | |||||
| No. | P | d1 | b1 | d2 | L | Lc | h2 | T | Q | Q0 | q |
| max | min | max | max | max | max | max | min | ||||
| mm | mm | mm | mm | mm | mm | mm | mm | kN/LB | kN | kg/m | |
| 04B-1 | 6 | 4 | 2.8 | 1.85 | 6.8 | 7.8 | 5 | 0.6 | 3.2/682 | 3.2 | 0.11 |
| 05B-1 | 8 | 5 | 3 | 2.31 | 8.2 | 8.9 | 7.1 | 0.8 | 5.0/1136 | 5.9 | 0.2 |
| *06B-1 | 9.525 | 6.35 | 5.72 | 3.28 | 13.15 | 14.1 | 8.2 | 1.3 | 9.0/2045 | 10.4 | 0.41 |
| 08B-1 | 12.7 | 8.51 | 7.75 | 4.45 | 16.7 | 18.2 | 11.8 | 1.6 | 18.0/4091 | 19.4 | 0.69 |
| 10B-1 | 15.875 | 10.16 | 9.65 | 5.08 | 19.5 | 20.9 | 14.7 | 1.7 | 22.4/5091 | 27.5 | 0.93 |
| 12B-1 | 19.05 | 12.07 | 11.68 | 5.72 | 22.5 | 24.2 | 16 | 1.85 | 29.0/6591 | 32.2 | 1.15 |
| 16B-1 | 25.4 | 15.88 | 17.02 | 8.28 | 36.1 | 37.4 | 21 | 4.15/3.1 | 60.0/13636 | 72.8 | 2.71 |
| 20B-1 | 31.75 | 19.05 | 19.56 | 10.19 | 41.3 | 45 | 26.4 | 4.5/3.5 | 95.0/21591 | 106.7 | 3.7 |
| 24B-1 | 38.1 | 25.4 | 25.4 | 14.63 | 53.4 | 57.8 | 33.2 | 6.0/4.8 | 160.0/36364 | 178 | 7.1 |
| 28B-1 | 44.45 | 27.94 | 30.99 | 15.9 | 65.1 | 69.5 | 36.7 | 7.5/6.0 | 200.0/45455 | 222 | 8.5 |
| 32B-1 | 50.8 | 29.21 | 30.99 | 17.81 | 66 | 71 | 42 | 7.0/6.0 | 250.0/56818 | 277.5 | 10.25 |
| 40B-1 | 63.5 | 39.37 | 38.1 | 22.89 | 82.2 | 89.2 | 52.96 | 8.5/8.0 | 355.0/80682 | 394 | 16.35 |
| 48B-1 | 76.2 | 48.26 | 45.72 | 29.24 | 99.1 | 107 | 63.8 | 560.0/127272 | 621.6 | 25 | |
Products show
Our workshop and hot treatment equipment.
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Transport Package: | Non-Fumigation Wooden Box, by Air, by Ocean |
| Samples: |
US$ 2/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a self-lubricating conveyor chain?
Self-lubricating conveyor chains offer several advantages over traditional lubricated chains. Here are some key benefits:
1. Reduced Maintenance: Self-lubricating chains eliminate the need for regular lubrication, reducing the time and effort required for maintenance. This is particularly beneficial in applications where access to the chain is difficult or time-consuming.
2. Cost Savings: By eliminating the need for external lubrication, self-lubricating chains can help reduce lubrication costs over the lifetime of the chain. This includes the cost of lubricants, as well as the labor and equipment required for lubrication maintenance.
3. Clean and Environmentally Friendly: Self-lubricating chains do not require external lubricants, resulting in a cleaner working environment. There is no risk of lubricant spills or contamination of the surrounding area, making them ideal for applications that require strict cleanliness standards, such as food processing or pharmaceutical industries.
4. Extended Chain Life: Self-lubricating chains are designed with built-in lubrication systems that provide a continuous and controlled supply of lubricant to the chain components. This helps reduce friction, wear, and heat generation, resulting in longer chain life and improved performance.
5. Improved Reliability: With consistent and reliable lubrication, self-lubricating chains maintain optimal performance and minimize the risk of chain failure or breakdown. They are less susceptible to premature wear, elongation, and corrosion, ensuring a more reliable and efficient conveyor system.
It’s important to note that the specific benefits of self-lubricating chains may vary depending on the manufacturer and the design of the chain. It’s recommended to consult with the chain manufacturer or an industry expert to understand the suitability and advantages of self-lubricating chains for a particular application.
What are the factors to consider when selecting the pitch of a conveyor chain?
When selecting the pitch of a conveyor chain, several factors need to be considered to ensure optimal performance and efficiency. Here are the key factors:
1. Load Capacity: The pitch of the conveyor chain should be selected based on the anticipated load capacity of the system. Consider the weight and size of the conveyed materials to ensure the chain can handle the required load without exceeding its capacity.
2. Speed and Application: The operating speed of the conveyor system and the specific application play a role in determining the pitch. Higher speeds may require smaller pitch chains to maintain smooth and reliable operation.
3. Conveyor Length: The length of the conveyor system affects the selection of the chain pitch. Longer conveyors may require larger pitch chains to distribute the load and reduce tension on individual chain links.
4. Space Constraints: Consider the available space for the conveyor system. Smaller pitch chains may be preferred in applications with limited space to minimize the overall footprint of the conveyor.
5. Wear and Maintenance: The pitch selection should also consider the anticipated wear and maintenance requirements. Smaller pitch chains often provide better wear resistance and may require less frequent lubrication and maintenance.
6. Speed Regulation: If the conveyor system requires speed regulation or precise positioning, the pitch selection should align with the control capabilities of the drive system. Smaller pitch chains can offer finer control and accuracy.
7. Compatibility: Ensure that the selected pitch is compatible with other components of the conveyor system, including sprockets, guides, and attachments. They should be designed to work together smoothly and efficiently.
8. Application Environment: Consider the environmental conditions in which the conveyor will operate. Factors such as temperature, humidity, corrosive substances, or abrasive materials may influence the choice of chain pitch and material to ensure durability and longevity.
By considering these factors, you can select the appropriate pitch for the conveyor chain, ensuring optimal performance, longevity, and reliable operation of the system.
What are the environmental considerations when using a conveyor chain?
When using a conveyor chain, there are several environmental considerations to take into account:
1. Temperature and Humidity: Conveyor chains may be exposed to different temperature and humidity levels depending on the application and operating environment. Extreme temperatures or high humidity can affect the performance and lifespan of the chain. It is important to select a chain material and lubrication that can withstand the specific environmental conditions.
2. Contamination and Cleanliness: The presence of dust, dirt, debris, or other contaminants can impact the operation and efficiency of the conveyor chain. Regular cleaning and maintenance should be performed to prevent build-up and ensure smooth chain movement.
3. Chemical Exposure: Conveyor chains used in industries such as chemical processing or food production may come into contact with corrosive chemicals or cleaning agents. It is crucial to choose a chain material that is resistant to chemical corrosion and select appropriate lubricants compatible with the chemicals present in the environment.
4. Noise and Vibration: Conveyor systems can generate noise and vibration during operation, which may have environmental implications. Noise reduction measures, such as using noise-dampening materials or implementing vibration isolation techniques, can help minimize the impact on the surrounding environment and comply with noise regulations.
5. Energy Efficiency: Consideration should be given to energy consumption and efficiency when using a conveyor chain. Optimize the system design, minimize friction losses, and utilize energy-efficient components to reduce the environmental impact and operational costs.
6. Sustainability: Increasingly, sustainability is an important consideration in industrial operations. Choosing conveyor chains made from recyclable or renewable materials, implementing energy-saving measures, and practicing responsible waste management can contribute to a more environmentally friendly operation.
By taking these environmental considerations into account, industries can ensure the proper functioning of conveyor chains while minimizing environmental impact and complying with relevant regulations.
editor by CX 2023-08-11