Product Description
| Item | Overhead Conveyor Chain | Application | Machinery Parts |
| Surface Teatment | Black paint | Brand | OEM |
| Package | Poly-wooden case | Port | Any sea port or airport in China |
| Other Products | |||
| Standard A/B Roller Chain | 08B,10B,12B,16B,40,50,60,80 | Motorcycle Chain | 415,415H,420,428,428H,520,520H,525,530 |
| Bicycle Chain | 410,Z50,Z51,Z80,Z10,RX-11 | Silent Chain | SC3,SC4,SC5,SC6,SC8,SC10 |
| Oil Field Chain | 100G,120G,140G,160G,180G | Side Bow Chain | 40SB,43SB,50SB,60SB,63SB,80SB,08BSB |
| Heavy Duty Cranked Link Chain | 2571,2512,2814,3315,3618, 4571,2184,4824 |
Chain Coupling | 3012,4012,4014,5014,5016,5018,6018,6571, 6571,8018,8571,8571,1571,12018,12571 |
| Double Pitch Conveyor Chain | C2040,C2042,C2050,C2052,C2060, C2062,C2060,C2080,C2082,C2100 |
Welded Chain | |
| Chain with Extended Pins | 08A/10A/12A/16A-D1/D2 | Hollow Pin Chain | 08BHP,10BHP,12BHP,40HP,50HP,60HP,80HP |
| Rubber Top Roller Chain | 08B-G1/G2,10B-G1/G2,12B-G1/G2,16B-G1/G2,20B-G1,24B-G1 | Double Plus Chain | BS25-C206B,BS25-C208A,BS25-C210A,BS30-C212A,BS30-C216A |
| Plastic Chain | PC35,PC40,PC50,PC60 | Palm Oil Chain | 5571,5094,5234,3076,4075,5289,5257,5305 |
| Sugar Mill Chain | 2184,8184, 0571 3, 0571 5,5956 | Paver Chain | P80,P78.1 |
| Paper Mill Chain | 63PF2 | Bottle Washer Chain | P139.7-A2,P140,P150X,P155X,P160X, P165X,P169X |
| Steel Mill Chain | P100,P160,P500 | Leaf Chain | BL523,BL534,BL588,BL634,BL866,BL1244 |
| Agricultural Chain | S45,S55,S55V,A550,CA550,CA624 | Forged Chain | 10160,14218,14226,160,125,200,216,260 |
| Forged Trolley | X348,X458,X678,X698,160 | Cast Chain | CC600,C55,C188,C102B,C132,477,455,488 |
| Overhead Conveyor Forged Chain | 5075-S/HH/HA, 7 Tons, 5 Tons | Detachable Chain | 25,32,42,51,52,55,62,70,72 |
| Snow Chain | D6,8,10,12,14,18,22,24,26,28,30 | Sprockets | Standard, Non-standard |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Iron |
|---|---|
| Structure: | Combined Chain |
| Surface Treatment: | Polishing |
| Chain Size: | P150 |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Transport Package: | Poly-Wooden Case |
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using an overhead conveyor chain system?
Using an overhead conveyor chain system offers several benefits in various industrial applications. Here are some key advantages:
1. Space Optimization:
– Overhead conveyor chain systems utilize the vertical space, allowing efficient utilization of floor space. This is especially beneficial in facilities with limited floor area, as it enables efficient material handling and production flow without obstructing the work area.
2. Flexibility and Versatility:
– Overhead conveyor chains offer flexibility in routing and can be customized to fit the specific layout requirements of the facility. They can traverse different areas, including assembly lines, paint booths, storage areas, and more. The versatility of overhead systems allows for efficient and adaptable material movement.
3. Improved Safety:
– Overhead conveyor chains minimize ground-level obstructions, reducing the risk of tripping hazards and accidents. Operators and workers can safely navigate the work area without interference from the conveyor system.
4. Product Protection:
– Overhead conveyor chains provide better protection for the products being transported. By keeping the products elevated and away from potential hazards on the floor, such as dust, debris, or spills, the risk of product damage or contamination is reduced.
5. Increased Efficiency:
– Overhead conveyor systems can enhance production efficiency by facilitating continuous material flow and reducing manual handling. They enable automated loading and unloading of materials, leading to faster processing times and improved overall productivity.
6. Easy Maintenance:
– Overhead conveyor chains are typically designed for easy maintenance. Components such as chains, trolleys, and drives can be accessed and serviced conveniently, minimizing downtime and maintenance costs.
7. Customization and Integration:
– Overhead conveyor chains can be tailored to meet specific application requirements, including load capacity, speed, and control systems. They can also be integrated with other automated systems, such as robotic workstations or sorting mechanisms, to further optimize the material handling process.
Overall, using an overhead conveyor chain system provides efficient material handling, maximizes space utilization, enhances safety, and improves productivity in industrial environments.
What are the safety measures for working with heavy-duty conveyor chains?
Working with heavy-duty conveyor chains requires strict adherence to safety measures to protect the workers and maintain a safe working environment. Here are some important safety measures to consider:
1. Proper Training: All personnel involved in working with conveyor chains should receive comprehensive training on the safe operation and maintenance of the equipment. This includes understanding the potential hazards, safety procedures, and proper use of personal protective equipment (PPE).
2. Equipment Inspection: Regular inspection of the conveyor chain and associated components is crucial to identify any signs of wear, damage, or malfunction. This includes checking for loose fasteners, worn sprockets, misalignment, and any other potential hazards. Any issues should be addressed promptly to prevent accidents.
3. Lockout/Tagout: Before performing any maintenance or repair tasks on the conveyor chain, proper lockout/tagout procedures must be followed. This ensures that the equipment is de-energized and isolated from any power source to prevent accidental startup or movement.
4. Personal Protective Equipment (PPE): Workers should wear appropriate PPE, including safety glasses, gloves, steel-toed boots, and hearing protection. The specific PPE requirements may vary depending on the nature of the work and the potential hazards involved.
5. Safe Work Practices: Workers should follow safe work practices, such as avoiding loose clothing or jewelry that can get caught in the chain, keeping hands and clothing clear of moving parts, and using proper lifting techniques when handling heavy loads.
6. Emergency Stop Systems: Conveyor systems should be equipped with emergency stop buttons or pull cords that allow workers to quickly stop the chain in case of an emergency or hazardous situation.
7. Regular Maintenance: Scheduled maintenance and lubrication of the conveyor chain should be performed according to the manufacturer’s recommendations. This helps to ensure optimal performance and minimize the risk of unexpected failures.
8. Clear Warning Signs and Labels: Proper signage, warning labels, and safety instructions should be clearly displayed near the conveyor chain system to remind workers of potential hazards and safe operating procedures.
9. Regular Safety Training and Communication: Ongoing safety training and communication among the workforce are vital to reinforce safe practices and raise awareness of any changes or updates to safety protocols.
By implementing these safety measures and fostering a safety-conscious culture, the risks associated with working with heavy-duty conveyor chains can be minimized, ensuring the well-being of the workers and the efficient operation of the equipment.
What are the main components of a conveyor chain?
The main components of a conveyor chain include:
- Chain Links: Chain links are the individual components that make up the conveyor chain. They are typically made of metal and are connected to form a continuous loop. The design and configuration of the chain links can vary depending on the specific application and load requirements.
- Pins: Pins are the cylindrical components that hold the chain links together. They are inserted through the end of each chain link to create a solid connection. Pins are usually made of hardened steel to withstand the forces and friction within the conveyor system.
- Sprockets: Sprockets are toothed wheels that engage with the chain links and provide the driving force to move the conveyor chain. They are typically made of durable materials such as steel or plastic and are designed to match the pitch and profile of the conveyor chain. Sprockets come in various sizes and configurations depending on the desired speed and load capacity of the conveyor system.
- Guide Rails: Guide rails are stationary components installed along the conveyor path to guide and support the movement of the conveyor chain. They help maintain proper alignment and prevent the chain from derailing or deviating from its intended path.
- Tensioners: Tensioners are devices used to maintain the proper tension in the conveyor chain. They ensure that the chain remains taut and engaged with the sprockets, preventing slack or excessive sagging. Tensioners can be adjusted to accommodate variations in chain length and to compensate for wear over time.
- Attachments and Accessories: Depending on the specific application, conveyor chains may include various attachments and accessories. These can include cleats, flights, buckets, or other devices that aid in the movement and handling of specific types of materials. These attachments are typically secured to the chain links at specific intervals or locations.
The combination of these components creates a robust and reliable conveyor chain system capable of efficiently transporting materials in a wide range of industrial applications.
editor by CX 2024-05-03
China wholesaler Drop Forged Chain X458 Overhead Conveyor Chain
Product Description
Detailed Photos
Product Description
The shape is simple, UH-7075-S is the basic style of the five-ton cross suspension chain, suitable for general overhead conveyor lines.
The traditional old five-ton chain (UH-5075) is a more widely used and more used suspension chain. Because this chain has a small pitch, it can run smaller curved rails, can hang more objects, and has many chain styles and cranes. With complete accessories and easy installation, it has always been the choice of suspension conveyors.
The 5-ton cross-shaped chain UH-7075-S is based on the design and transformation of the traditional 5-ton suspension chain UH-5075-S. It is not only a new appearance change, but also an important improvement in mechanical performance.
| Spare parts item | Features | Photo |
| Up-Down track | for rising or falling areas. standard diameter is 1.2 meters,180º angle. it can be cut based on any necessary angles of any install conditions.the angle should not be more than 45º angle. the distance between 2 adjiacent hangers should be considered. | |
| Check track | There is a hatch which can open the track, through the hatch, worker can dismantle or install, check or maintain the conveying chains. Driving device for each conveying route is usually located between driver and take-up device for easy checking and maintenace. | |
| Take-up device
(Tensioner) |
Keep the chains in the state of original tension and compensate for the tensile deformation caused by tensile force or telescopic deformaton caused by varied temperature while working. Make sure certain tensile force between driver and take-up device. Install it behind driver about distance 3~6 meters. Better have no up-down track behind take-up device. |
|
| Straight track | for where conveyor chain go straight. it can be cut according to the specific install condition. standard length is 3 meters. | |
| Caterpiller driver device | Two types-Standard type and heavy duty type. The driving device adjust the momentum that the motor ouput, after speed reduction unit increase its power which is to be passed to the driver caterpiller, the pusher dogs on which transport the chain so that chain can move forward. |
|
| Hanger | Several types hangers: Cross type hanger; Y type hanger; I type hanger; Sprocket wheel hanger; U-type hanger; Bearing hanger; Customized. |
|
| Automatic oil sprayer | Specially designed for various automatic conveying chain;
More convenient to check oil-feeding diyusyion nsdrf CHINAMFG oil volume in the transparent oil pipes. |
FAQ
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 30 workdays.
2.Production Lead-times: 60 workdays after getting your deposit.
Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.
We’ll show you the photos of the products and packages before you pay the balance.
Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.
Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Combined Chain |
| Surface Treatment: | Polishing |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How does a conveyor chain impact energy efficiency in a system?
A conveyor chain plays a significant role in the energy efficiency of a conveyor system. Here are the ways in which it impacts energy efficiency:
1. Reduced Power Consumption:
– A well-designed conveyor chain with low friction characteristics can minimize power consumption. By reducing the frictional resistance between the chain and the conveyor components, less energy is required to move the chain and transport the materials along the conveyor system.
2. Efficient Power Transmission:
– The design and construction of a conveyor chain contribute to efficient power transmission. Chains with optimized pitch, roller diameter, and sprocket tooth profile ensure smooth and effective power transfer, minimizing energy losses during operation.
3. Proper Chain Tensioning:
– Maintaining proper chain tension is crucial for energy efficiency. An adequately tensioned chain ensures optimal contact between the chain and the sprockets, minimizing slippage and power loss. Regular inspections and adjustments of chain tension help maximize energy efficiency.
4. Alignment and Tracking:
– Proper alignment and tracking of the conveyor chain are essential for energy efficiency. Misaligned or poorly tracked chains can cause increased friction, leading to higher energy consumption. Regular monitoring and adjustment of the chain’s alignment ensure smooth and efficient operation.
5. Regular Maintenance:
– Performing routine maintenance on the conveyor chain, including lubrication, cleaning, and inspection, helps maintain optimal performance and energy efficiency. Adequate lubrication reduces friction and wear, minimizing power losses and extending the chain’s lifespan.
6. System Design Optimization:
– Considering energy efficiency during the design phase of a conveyor system can significantly impact its overall efficiency. Proper selection of conveyor chain components, such as low-friction materials and efficient drive systems, can help minimize energy consumption and improve the system’s energy efficiency.
By employing these practices and utilizing energy-efficient conveyor chain technologies, businesses can reduce energy costs, minimize environmental impact, and enhance the overall sustainability of their operations.
What are the safety measures for working with heavy-duty conveyor chains?
Working with heavy-duty conveyor chains requires strict adherence to safety measures to protect the workers and maintain a safe working environment. Here are some important safety measures to consider:
1. Proper Training: All personnel involved in working with conveyor chains should receive comprehensive training on the safe operation and maintenance of the equipment. This includes understanding the potential hazards, safety procedures, and proper use of personal protective equipment (PPE).
2. Equipment Inspection: Regular inspection of the conveyor chain and associated components is crucial to identify any signs of wear, damage, or malfunction. This includes checking for loose fasteners, worn sprockets, misalignment, and any other potential hazards. Any issues should be addressed promptly to prevent accidents.
3. Lockout/Tagout: Before performing any maintenance or repair tasks on the conveyor chain, proper lockout/tagout procedures must be followed. This ensures that the equipment is de-energized and isolated from any power source to prevent accidental startup or movement.
4. Personal Protective Equipment (PPE): Workers should wear appropriate PPE, including safety glasses, gloves, steel-toed boots, and hearing protection. The specific PPE requirements may vary depending on the nature of the work and the potential hazards involved.
5. Safe Work Practices: Workers should follow safe work practices, such as avoiding loose clothing or jewelry that can get caught in the chain, keeping hands and clothing clear of moving parts, and using proper lifting techniques when handling heavy loads.
6. Emergency Stop Systems: Conveyor systems should be equipped with emergency stop buttons or pull cords that allow workers to quickly stop the chain in case of an emergency or hazardous situation.
7. Regular Maintenance: Scheduled maintenance and lubrication of the conveyor chain should be performed according to the manufacturer’s recommendations. This helps to ensure optimal performance and minimize the risk of unexpected failures.
8. Clear Warning Signs and Labels: Proper signage, warning labels, and safety instructions should be clearly displayed near the conveyor chain system to remind workers of potential hazards and safe operating procedures.
9. Regular Safety Training and Communication: Ongoing safety training and communication among the workforce are vital to reinforce safe practices and raise awareness of any changes or updates to safety protocols.
By implementing these safety measures and fostering a safety-conscious culture, the risks associated with working with heavy-duty conveyor chains can be minimized, ensuring the well-being of the workers and the efficient operation of the equipment.
What are the main components of a conveyor chain?
The main components of a conveyor chain include:
- Chain Links: Chain links are the individual components that make up the conveyor chain. They are typically made of metal and are connected to form a continuous loop. The design and configuration of the chain links can vary depending on the specific application and load requirements.
- Pins: Pins are the cylindrical components that hold the chain links together. They are inserted through the end of each chain link to create a solid connection. Pins are usually made of hardened steel to withstand the forces and friction within the conveyor system.
- Sprockets: Sprockets are toothed wheels that engage with the chain links and provide the driving force to move the conveyor chain. They are typically made of durable materials such as steel or plastic and are designed to match the pitch and profile of the conveyor chain. Sprockets come in various sizes and configurations depending on the desired speed and load capacity of the conveyor system.
- Guide Rails: Guide rails are stationary components installed along the conveyor path to guide and support the movement of the conveyor chain. They help maintain proper alignment and prevent the chain from derailing or deviating from its intended path.
- Tensioners: Tensioners are devices used to maintain the proper tension in the conveyor chain. They ensure that the chain remains taut and engaged with the sprockets, preventing slack or excessive sagging. Tensioners can be adjusted to accommodate variations in chain length and to compensate for wear over time.
- Attachments and Accessories: Depending on the specific application, conveyor chains may include various attachments and accessories. These can include cleats, flights, buckets, or other devices that aid in the movement and handling of specific types of materials. These attachments are typically secured to the chain links at specific intervals or locations.
The combination of these components creates a robust and reliable conveyor chain system capable of efficiently transporting materials in a wide range of industrial applications.
editor by CX 2024-04-12
China supplier Steel Forging Overhead Trolley Attachment X348 Drop Forged Conveyor Chain
Product Description
| MODEL | P | T | t | h | H | b | d |
| S16 | 100 | 30 | 15 | 27 | 8 | 16 | 14 |
| P102-W385 | 102 | 30 | 13 | 27 | 9 | 14 | 14 |
| RUS270 | 123 | 50 | 24 | 46 | 16 | 25 | 20 20.5 |
| Z20 | 125 | 50 | 24 | 48 | 15 | 26 | 20 |
| P140 | 140 | 78 | 31 | 50 | 19 | 32 | 25 |
| Z30 | 142 | 64 | 28.5 | 50 | 18 | 30.5 | 25 |
| 150 | 150 | 38 | 18 | 40 | 10 | 20 | 18 |
| P155 | 155 | 79 | 39.5 | 63.5 | 36 | 40.5 | 30 |
| Z25 | 160 | 58 | 28 | 55 | 18 | 30 | 25 |
| YD310 | 200 | 43 | 20 | 47 | 12 | 22 | 20 |
| A-3634 | 216 | 64 | 26 | 72 | 20 | 28.5 | 35 |
| X63 | 250 | 60 | 28 | 70 | 20 | 30 | 25 |
| P260 | 260 | 72 | 32 | 75 | 20 | 34 | 32 |
ZheJiang CHINAMFG Precision Casting and Forging Inc. was established in 2003, covering an area of 40,000 square meter with 300 employees. In 2571, the company passed the quality management system certification of GB/T 19001-2016 and ISO 9001:2015, and has a number of invention patents.It is a national high-tech enterprise.
Our main products are bucket teeth,side teeth,bucket adapter for excavator and loader; Forged pipe coupling for concrete pump ; Drop forged chain for scraper conveyor, etc. Other casting and forging parts canalsobecustomized accordingto customer drawings. The main materials are alloy steel, high manganese steel, gray iron, ductile iron, etc.
Our company can produce casting range in 0.1kg-2tons, forging range in 0.1kg-100kgs, casting and forging annual capacity of 10,000tons.From productdesign, mold development to heattreatment, machining and spraying, we provide the whole processof internal manufacturing to better control the cost and quality.
ZheJiang Plus Import and Export Trading Co., Ltd. was established in 2571, is Wanxin’s subsidiary, mainly responsible for marketing and export.
FAQ
Q1.Are you a manufacturer or a trading company?
we are totally manufacturer of machinery parts.
Q2.Can i get samples for checking the quality?
we can provide free samples,but you need to pay the freight.
Q3.What’s your MOQ?
For normal prodcuts,we don’t have MOQ.
For customerized products,we will tell you MOQ based on your drawing.
Q4.What’s your delivery time?
it’s about 7-45 days based on your quantity.
Q5.What’s your payment terms?
AmountAmount≥5000USD,T/T 30% as deposit,balance before delivery.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Forging Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 142 |
| Feature: | Heat Resistant |
| Process: | Forging |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a conveyor chain be used in pharmaceutical manufacturing?
Yes, conveyor chains can be used in pharmaceutical manufacturing for various applications. Conveyor systems play a crucial role in the efficient and safe transportation of pharmaceutical products throughout the manufacturing process. Here are some key considerations when using conveyor chains in pharmaceutical manufacturing:
1. Material Selection:
– Choose conveyor chains made from materials that are suitable for pharmaceutical applications, such as stainless steel or FDA-approved plastic. These materials offer corrosion resistance, cleanliness, and compliance with industry regulations.
2. Cleanliness and Sanitation:
– Ensure that the conveyor chain design allows for easy cleaning and sanitation. Smooth surfaces, minimal crevices, and access for cleaning equipment are important to maintain a hygienic environment.
3. Contamination Control:
– Implement measures to prevent contamination of pharmaceutical products. This includes using chain lubricants that are safe for pharmaceutical applications and implementing proper handling and storage procedures.
4. Product Protection:
– Choose conveyor chain systems that minimize product damage or degradation. This can include utilizing gentle product handling features such as low-friction surfaces, adjustable speed controls, and proper product spacing.
5. Regulatory Compliance:
– Ensure that the conveyor chain system complies with pharmaceutical industry regulations and guidelines, such as Good Manufacturing Practices (GMP) and the requirements of regulatory bodies like the FDA.
6. Integration with Equipment:
– Consider the integration of conveyor chains with other equipment in the pharmaceutical manufacturing process, such as labeling machines, filling machines, and packaging equipment. The conveyor system should provide seamless operation and synchronization with these machines.
By carefully selecting and designing conveyor chains specifically for pharmaceutical manufacturing, it is possible to meet the stringent requirements of the industry in terms of cleanliness, product integrity, and regulatory compliance.
How does a conveyor chain impact material flow in a production line?
A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:
1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.
2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.
3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.
4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.
5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.
6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.
7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.
By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.
What are the maintenance requirements for a conveyor chain?
Maintaining a conveyor chain is essential to ensure its smooth operation and prolong its lifespan. Here are some key maintenance requirements for a conveyor chain:
- Regular Cleaning: Clean the conveyor chain regularly to remove dirt, debris, and contaminants that can contribute to chain wear and reduce performance. Use appropriate cleaning agents and tools to avoid damaging the chain.
- Lubrication: Apply the recommended lubricant to the conveyor chain according to the manufacturer’s guidelines. Lubrication helps reduce friction, minimize wear, and prevent corrosion.
- Tension Adjustment: Check the tension of the conveyor chain regularly and adjust it if necessary. Proper tension ensures smooth operation and prevents issues like chain slipping or excessive wear.
- Inspection: Conduct regular inspections of the conveyor chain to identify any signs of wear, damage, or misalignment. Look for issues such as worn sprockets, elongation, bent or damaged links, and loose connections. Address any problems promptly to prevent further damage.
- Replace Worn Components: If any components of the conveyor chain, such as links, pins, or sprockets, are excessively worn or damaged, they should be replaced. Using worn components can compromise the chain’s performance and lead to failure.
- Alignment: Ensure proper alignment of the conveyor chain by checking the alignment of sprockets, idlers, and other components. Misalignment can cause uneven wear and increase the risk of chain failure.
- Training and Education: Provide proper training to personnel responsible for operating and maintaining the conveyor chain. They should understand the maintenance requirements, safety protocols, and best practices to ensure effective and safe operation.
Following these maintenance requirements will help keep the conveyor chain in optimal condition, minimize downtime, and ensure safe and efficient material handling.
editor by CX 2024-04-04
China Best Sales Drop Forged Overhead Conveyor Bracket Trolley X458 Chain with Forged Machinery Part
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 20Cr, 45# steel and so on.
2) Types: X348 X458 X678 XT160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Assemly→Packing
Product Show
Technical Data
| Model | Forging Parameter (mm) | Weight (Kg) | Single-point Load (Kg) | Allowable Load (Kg) | Limit Load (Kg) | ||||||||||
| Type | P | H | A | B | C | D | E | F | G | K | |||||
| X348-1 | A | 100 | 64 | 102 | 14 | 40 | 60 | 4° | 47.8 | 6 | 84 | 1.5 | 100 | 1100 | 1800 |
| X348-2 | B | 100 | 64 | 102 | 14 | 40 | 60 | 3° | 47.8 | 6 | 82 | ||||
| X348-3 | C | 100 | 64 | 122 | 16 | 40 | 60 | 6° | 47.8 | 6 | 94 | ||||
| X458-1 | A | 126 | 79 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | 1.8 | 200 | 1800 | 3600 |
| X458-2 | A | 127 | 80 | 138 | 18 | 56 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X458-3 | A | 130 | 83 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X458-4 | B | 128.6 | 81 | 134.5 | 18 | 54 | 81 | 3° | 54 | 9.5 | 101.5 | ||||
| Extended Trolley | A | 150 | 103 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X678-1 | / | 136 | 89 | 146 | 18 | 86 | 82 | 4° | 54 | 9.5 | 114 | 3.2 | 600 | 5000 | 7700 |
| X678-2 | / | 134.5 | 87.5 | 142 | 18 | 86 | 82 | 4° | 54 | 9.5 | 106 | 2.8 | 550 | 4500 | 7200 |
| XT160-1 | / | 171 | 103 | 180 | 26 | 84 | 120 | 6° | 70 | 15 | 140 | 9.7 | 750 | 4000 | 8000 |
| XT160-2 | / | 170 | 102 | 174 | 26 | 86 | 120 | 4° | 70 | 15 | 148 | 8.8 | 700 | 3500 | 7500 |
| X348-1 Reverse | / | 83 | 42 | 105 | / | 40 | 60 | / | 48 | 10 | / | 1.35 | 100 | 1100 | 1800 |
| X348-2 Reverse | / | 86 | 45 | 93 | / | 40 | 60 | / | 48 | 10 | / | 1.35 | 100 | 6 | 1800 |
| X458 Reverse | / | 95 | 44 | 120 | / | 54.5 | 60 | / | 54 | 10 | / | 2.5 | 200 | 1800 | 3600 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us
| Material: | Alloy |
|---|---|
| Structure: | Combined Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 5/Set
1 Set(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can a conveyor chain be used in extreme temperature environments?
Yes, conveyor chains can be designed and manufactured to withstand extreme temperature environments. The suitability of a conveyor chain for high or low-temperature applications depends on the material composition and construction of the chain.
1. High-Temperature Environments: For applications involving high temperatures, conveyor chains made of heat-resistant materials such as stainless steel or special alloys are commonly used. These chains can withstand elevated temperatures without significant deformation or loss of strength. They are designed to resist oxidation, corrosion, and thermal expansion, ensuring reliable performance in hot environments.
2. Low-Temperature Environments: Similarly, conveyor chains can also be engineered for low-temperature applications. In cold environments, chains made of materials that remain ductile and strong at low temperatures are utilized. These chains are designed to withstand the effects of cold temperatures without becoming brittle or losing their mechanical properties.
It’s important to consult with conveyor chain manufacturers or experts who specialize in extreme temperature applications to select the most suitable chain material and design. They can provide guidance on factors such as material selection, lubrication, and operational considerations to ensure the conveyor chain performs effectively and reliably in extreme temperature environments.
How does a conveyor chain impact material flow in a production line?
A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:
1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.
2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.
3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.
4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.
5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.
6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.
7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.
By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.
What are the common causes of conveyor chain failures?
Conveyor chain failures can occur due to various reasons, and identifying the root cause is crucial for preventing future issues. Here are some common causes of conveyor chain failures:
- Lack of Lubrication: Insufficient or improper lubrication can lead to increased friction and wear on the chain components, resulting in premature failure.
- Excessive Load: Overloading the conveyor chain beyond its rated capacity can cause excessive stress and strain, leading to chain elongation, deformation, or link breakage.
- Misalignment: Improper alignment of the conveyor chain can cause uneven loading and excessive wear on specific areas, leading to chain failure.
- Environmental Factors: Harsh operating environments, such as high temperatures, corrosive substances, or abrasive materials, can accelerate chain wear and corrosion, leading to failure.
- Foreign Objects: The presence of foreign objects or debris on the conveyor system can interfere with the movement of the chain, causing jamming, binding, or chain damage.
- Poor Maintenance: Inadequate maintenance practices, such as irregular inspections, failure to address minor issues promptly, or neglecting to replace worn components, can contribute to chain failures.
- Incorrect Installation: Improper installation, including incorrect tensioning, misalignment, or using incompatible components, can result in premature chain failure.
- Fatigue and Wear: Continuous operation over time can lead to fatigue and wear in the chain, especially in high-speed or heavy-duty applications, resulting in eventual failure.
Regular maintenance, proper lubrication, adequate training for operators, and adherence to manufacturer guidelines can help mitigate these common causes of conveyor chain failures. Conducting routine inspections, promptly addressing issues, and replacing worn components can also significantly extend the life of the conveyor chain.
editor by CX 2023-10-21
China wholesaler Professional Powder Coating Production Line Plant Automatic Spray Painting Line Xt Forged Overhead Conveyor Chain for Painting Line Steel Beams Shot
Product Description
Professional Powder Coating Production Line Plant Automatic Spray Painting Line XT Forged Overhead Conveyor Chain For Painting Line Steel Beams Shot
We can supply painting line chain
Our drop forged rivetless chain such as X348, X458, X468, X678, X698, F100, F160 and so on
Our products are most competitive and are of high quality. Our trolley are also most competitive in world market.
We are also supplier of detachable chain: 25, 32, 32W, 45, 51, 52, 55, 62 chain and so on. Which is used widely on agricultural machine. Please feel free to contact with us and our goods are most competitive in your market.
Our Drop Forged Chain and trolley can be used widely in aggregate, amusement park rides, asphalt paving, automotive industry, bakery ovens, bottling, bucket elevators, car dumper, car wash, case conveyors, cement plants, citrus processing, clean grain and return elevators, coal preparation, construction equipment, conveyors, cotton tramper, dairy handling, fertilizer conveying, flight conveyors, food processing, forest products, grain handling, heavy duty conveyors, high-temperature industrial ovens, jack ladder, log handling, material handling, meat packing, mining, overhead conveyors, power drives, produce washdown, pulp and paper, recycling, refineries, roofing plants, rubber manufacturing, stackers, steel mills, sugar harvesting, sugar processing, trolle, conveyors, utilities, water treatment
| Material | Alloy steel |
| Process | Assembled |
| Heat treatment | Case hardening, Meshbeltfurnace quenching heat treatment |
| Surface treatment | Blackened, Zinc galvanized, Nickel galvanized, Chroming, Colour Painting, or as per customer’s request |
| Performance | High precision, high wear resistance, low noise, smooth and steady, high strength |
| Model number | X348, X458, 468H, X678, 698, 698H, F100x16, F100x17, F160x24 |
| Packaging | Plastic bag ,carton box ,plywood case or customer requirement. |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Usage: | Transmission Chain, Drag Chain, Dedicated Special Chain, Transportation Chain |
|---|---|
| Material: | Steel |
| Color: | Solid Color |
| Customization: |
Available
| Customized Request |
|---|
What are the considerations for selecting a low-maintenance conveyor chain?
When selecting a low-maintenance conveyor chain, several considerations should be taken into account:
1. Material Selection:
– Choose a conveyor chain made from materials that are resistant to wear, corrosion, and contamination. Stainless steel, plastic, or self-lubricating chains are commonly used for their durability and low maintenance requirements.
2. Lubrication-Free Design:
– Look for conveyor chains that have a self-lubricating design or are pre-lubricated with materials that reduce friction and eliminate the need for additional lubrication. This helps to minimize maintenance tasks associated with regular lubrication.
3. Sealed Construction:
– Consider conveyor chains with sealed construction to prevent the ingress of dirt, debris, and moisture. Sealed chains require less frequent cleaning and maintenance, making them ideal for low-maintenance applications.
4. Easy Cleaning:
– Opt for conveyor chains that are designed for easy cleaning. Smooth surfaces, open structures, and accessible components allow for quick and efficient cleaning, reducing maintenance time and effort.
5. Resistance to Contamination:
– Select a conveyor chain that is resistant to contamination. This includes resistance to chemicals, oils, greases, and other substances commonly found in the application environment. Chains that can withstand contamination require less frequent cleaning and maintenance.
6. Wear Monitoring:
– Look for conveyor chains that have wear monitoring features, such as wear indicators or sensors. These features help to identify chain wear and provide timely maintenance alerts, allowing for proactive replacement or adjustment.
7. Manufacturer Support:
– Consider the support provided by the chain manufacturer. A reputable manufacturer will offer guidance on maintenance intervals, replacement schedules, and provide technical assistance to ensure the proper functioning of the chain.
By considering these factors, you can select a low-maintenance conveyor chain that minimizes the need for frequent inspections, lubrication, cleaning, and replacement, resulting in reduced maintenance efforts and costs.
How do you calculate the power requirements for a conveyor chain?
Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:
1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.
2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).
3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).
4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.
5. Determine the required power: Use the following formula to calculate the power requirements:
Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)
Where:
– Capacity is the weight per unit of time (from step 3)
– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors
– 33,000 is a conversion factor to convert the units to horsepower
– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)
6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.
It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.
Can a conveyor chain be repaired or does it need to be replaced entirely?
In general, conveyor chains can be repaired in certain cases, but there are instances where replacement is necessary. Here are some considerations:
- Minor Damage: If the conveyor chain has minor damage, such as a broken link or a damaged pin, it may be possible to repair it by replacing the damaged components.
- Significant Wear: If the chain has significant wear, such as elongation or excessive corrosion, it may be more cost-effective to replace the entire chain rather than attempting repairs.
- Critical Components: Some conveyor chains have critical components that cannot be repaired, such as welded attachments or specialized features. In such cases, replacement is usually the only option.
- Manufacturer’s Recommendations: It’s important to consult the manufacturer’s recommendations regarding chain repairability. They can provide specific guidelines on when repair is feasible and when replacement is necessary.
Before deciding whether to repair or replace a conveyor chain, it’s recommended to assess the extent of damage, consider the overall condition of the chain, and evaluate the cost-effectiveness of each option. It’s always advisable to consult with a qualified professional or the chain manufacturer to determine the best course of action.
editor by CX 2023-09-12
China Best Sales Drop Forged Overhead Conveyor Bracket Trolley X458 Chain with Forged Machinery Part
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 20Cr, 45# steel and so on.
2) Types: X348 X458 X678 XT160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Assemly→Packing
Product Show
Technical Data
| Model | Forging Parameter (mm) | Weight (Kg) | Single-point Load (Kg) | Allowable Load (Kg) | Limit Load (Kg) | ||||||||||
| Type | P | H | A | B | C | D | E | F | G | K | |||||
| X348-1 | A | 100 | 64 | 102 | 14 | 40 | 60 | 4° | 47.8 | 6 | 84 | 1.5 | 100 | 1100 | 1800 |
| X348-2 | B | 100 | 64 | 102 | 14 | 40 | 60 | 3° | 47.8 | 6 | 82 | ||||
| X348-3 | C | 100 | 64 | 122 | 16 | 40 | 60 | 6° | 47.8 | 6 | 94 | ||||
| X458-1 | A | 126 | 79 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | 1.8 | 200 | 1800 | 3600 |
| X458-2 | A | 127 | 80 | 138 | 18 | 56 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X458-3 | A | 130 | 83 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X458-4 | B | 128.6 | 81 | 134.5 | 18 | 54 | 81 | 3° | 54 | 9.5 | 101.5 | ||||
| Extended Trolley | A | 150 | 103 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X678-1 | / | 136 | 89 | 146 | 18 | 86 | 82 | 4° | 54 | 9.5 | 114 | 3.2 | 600 | 5000 | 7700 |
| X678-2 | / | 134.5 | 87.5 | 142 | 18 | 86 | 82 | 4° | 54 | 9.5 | 106 | 2.8 | 550 | 4500 | 7200 |
| XT160-1 | / | 171 | 103 | 180 | 26 | 84 | 120 | 6° | 70 | 15 | 140 | 9.7 | 750 | 4000 | 8000 |
| XT160-2 | / | 170 | 102 | 174 | 26 | 86 | 120 | 4° | 70 | 15 | 148 | 8.8 | 700 | 3500 | 7500 |
| X348-1 Reverse | / | 83 | 42 | 105 | / | 40 | 60 | / | 48 | 10 | / | 1.35 | 100 | 1100 | 1800 |
| X348-2 Reverse | / | 86 | 45 | 93 | / | 40 | 60 | / | 48 | 10 | / | 1.35 | 100 | 6 | 1800 |
| X458 Reverse | / | 95 | 44 | 120 | / | 54.5 | 60 | / | 54 | 10 | / | 2.5 | 200 | 1800 | 3600 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Material: | Alloy |
|---|---|
| Structure: | Combined Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 5/Set
1 Set(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the required horsepower for a conveyor chain drive?
The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:
1. Determine the Total Resistance:
– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.
2. Convert the Resistance to Equivalent Inertia:
– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.
3. Calculate the Total Inertia:
– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.
4. Determine the Required Torque:
– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.
5. Convert Torque to Horsepower:
– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.
6. Consider Safety Factors and Efficiency:
– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.
– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.
It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
How do you calculate the power requirements for a conveyor chain?
Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:
1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.
2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).
3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).
4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.
5. Determine the required power: Use the following formula to calculate the power requirements:
Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)
Where:
– Capacity is the weight per unit of time (from step 3)
– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors
– 33,000 is a conversion factor to convert the units to horsepower
– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)
6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.
It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.
What are the advantages of using a conveyor chain in material handling?
Conveyor chains offer numerous advantages in material handling applications, making them a preferred choice in various industries. Here are some of the key advantages:
- Efficient Transportation: Conveyor chains provide a continuous and reliable means of transporting materials, ensuring a smooth flow throughout the production or distribution process. They can handle both light and heavy loads, enabling efficient movement of items of different sizes and weights.
- Increased Productivity: By automating the material handling process, conveyor chains help increase productivity and operational efficiency. They eliminate the need for manual handling and reduce human effort, allowing employees to focus on other tasks, resulting in higher throughput and reduced labor costs.
- Flexibility and Customization: Conveyor chains can be designed and configured to meet specific material handling requirements. They are available in various lengths, widths, and configurations, allowing for customization based on the layout and space constraints of the facility. Additionally, different types of conveyor chains can be selected to handle specific materials or accommodate special handling needs.
- Improved Safety: Conveyor chains enhance workplace safety by reducing the risk of manual lifting and carrying heavy loads. They provide a controlled and controlled movement of materials, minimizing the chances of accidents and injuries. Additionally, safety features such as emergency stop buttons, guardrails, and sensors can be incorporated into the conveyor system to further enhance safety.
- Space Optimization: Conveyor chains utilize vertical and horizontal space efficiently, making them ideal for facilities with limited floor space. They can be designed to navigate corners, inclines, and declines, allowing for optimized layout and maximizing the use of available space.
- Versatility: Conveyor chains are versatile and can handle a wide range of materials, including bulk items, packaged goods, fragile items, and irregularly shaped objects. They can accommodate different types of conveyance methods such as flat, inclined, or spiral conveyors, providing flexibility in material handling processes.
- Improved Inventory Control: Conveyor chains enable better inventory control by facilitating the smooth movement and tracking of materials. They can be integrated with barcode scanners, RFID technology, or other tracking systems to monitor the flow of goods and provide real-time information on inventory levels.
- Reduced Material Damage: Conveyor chains help minimize material damage during handling and transportation. They provide a stable and controlled movement, reducing the risk of items falling or getting damaged due to manual handling or rough transportation methods.
The advantages of using a conveyor chain in material handling include improved efficiency, productivity, safety, space utilization, and inventory control, leading to cost savings and enhanced overall operational performance.
editor by CX 2023-09-07
China Custom Professional Powder Coating Production Line Plant Automatic Spray Painting Line Xt Forged Overhead Conveyor Chain for Painting Line Steel Beams Shot
Product Description
Professional Powder Coating Production Line Plant Automatic Spray Painting Line XT Forged Overhead Conveyor Chain For Painting Line Steel Beams Shot
We can supply painting line chain
Our drop forged rivetless chain such as X348, X458, X468, X678, X698, F100, F160 and so on
Our products are most competitive and are of high quality. Our trolley are also most competitive in world market.
We are also supplier of detachable chain: 25, 32, 32W, 45, 51, 52, 55, 62 chain and so on. Which is used widely on agricultural machine. Please feel free to contact with us and our goods are most competitive in your market.
Our Drop Forged Chain and trolley can be used widely in aggregate, amusement park rides, asphalt paving, automotive industry, bakery ovens, bottling, bucket elevators, car dumper, car wash, case conveyors, cement plants, citrus processing, clean grain and return elevators, coal preparation, construction equipment, conveyors, cotton tramper, dairy handling, fertilizer conveying, flight conveyors, food processing, forest products, grain handling, heavy duty conveyors, high-temperature industrial ovens, jack ladder, log handling, material handling, meat packing, mining, overhead conveyors, power drives, produce washdown, pulp and paper, recycling, refineries, roofing plants, rubber manufacturing, stackers, steel mills, sugar harvesting, sugar processing, trolle, conveyors, utilities, water treatment
| Material | Alloy steel |
| Process | Assembled |
| Heat treatment | Case hardening, Meshbeltfurnace quenching heat treatment |
| Surface treatment | Blackened, Zinc galvanized, Nickel galvanized, Chroming, Colour Painting, or as per customer’s request |
| Performance | High precision, high wear resistance, low noise, smooth and steady, high strength |
| Model number | X348, X458, 468H, X678, 698, 698H, F100x16, F100x17, F160x24 |
| Packaging | Plastic bag ,carton box ,plywood case or customer requirement. |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated|
|
|---|
| Usage: | Transmission Chain, Drag Chain, Dedicated Special Chain, Transportation Chain |
|---|---|
| Material: | Steel |
| Color: | Solid Color |
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using an overhead conveyor chain system?
Using an overhead conveyor chain system offers several benefits in various industrial applications. Here are some key advantages:
1. Space Optimization:
– Overhead conveyor chain systems utilize the vertical space, allowing efficient utilization of floor space. This is especially beneficial in facilities with limited floor area, as it enables efficient material handling and production flow without obstructing the work area.
2. Flexibility and Versatility:
– Overhead conveyor chains offer flexibility in routing and can be customized to fit the specific layout requirements of the facility. They can traverse different areas, including assembly lines, paint booths, storage areas, and more. The versatility of overhead systems allows for efficient and adaptable material movement.
3. Improved Safety:
– Overhead conveyor chains minimize ground-level obstructions, reducing the risk of tripping hazards and accidents. Operators and workers can safely navigate the work area without interference from the conveyor system.
4. Product Protection:
– Overhead conveyor chains provide better protection for the products being transported. By keeping the products elevated and away from potential hazards on the floor, such as dust, debris, or spills, the risk of product damage or contamination is reduced.
5. Increased Efficiency:
– Overhead conveyor systems can enhance production efficiency by facilitating continuous material flow and reducing manual handling. They enable automated loading and unloading of materials, leading to faster processing times and improved overall productivity.
6. Easy Maintenance:
– Overhead conveyor chains are typically designed for easy maintenance. Components such as chains, trolleys, and drives can be accessed and serviced conveniently, minimizing downtime and maintenance costs.
7. Customization and Integration:
– Overhead conveyor chains can be tailored to meet specific application requirements, including load capacity, speed, and control systems. They can also be integrated with other automated systems, such as robotic workstations or sorting mechanisms, to further optimize the material handling process.
Overall, using an overhead conveyor chain system provides efficient material handling, maximizes space utilization, enhances safety, and improves productivity in industrial environments.
How does a conveyor chain handle different types of materials?
A conveyor chain is designed to handle a wide variety of materials in diverse industrial applications. It is capable of efficiently transporting different types of materials, including:
1. Bulk Materials: Conveyor chains are commonly used to handle bulk materials such as grains, coal, ores, aggregates, and powders. The design of the chain, including the spacing and shape of the links, helps prevent material spillage and ensures smooth and consistent flow.
2. Packaged Goods: Conveyor chains are also used for conveying packaged goods such as boxes, cartons, crates, and pallets. They provide a stable and reliable method of transporting these items along the production line, reducing manual handling and increasing productivity.
3. Small Parts: Conveyor chains with specialized attachments or small-pitch configurations are suitable for handling small parts or components. These chains ensure precise positioning and gentle transport of delicate or intricate items.
4. Heavy-Duty Loads: Industrial conveyor chains are capable of handling heavy-duty loads, such as automotive parts, machinery components, and large equipment. They are engineered to withstand the weight and stress of these objects, providing reliable and efficient material handling in demanding environments.
5. Food and Beverage Products: Conveyor chains used in the food and beverage industry are designed to meet strict hygiene and safety standards. They are constructed from materials that are resistant to corrosion, easy to clean, and compliant with food-grade regulations. These chains ensure the safe and contamination-free handling of food products.
6. Hazardous Materials: Conveyor chains can be used to safely transport hazardous materials, such as chemicals or waste products. Specialized chains with additional safety features, such as sealed housings or containment systems, are utilized to minimize the risk of spills or leaks.
Conveyor chains can be customized with different chain configurations, attachments, and accessories to accommodate specific material characteristics and handling requirements. The selection of the appropriate chain type, material, and design parameters ensures optimal performance and efficient material handling for a wide range of materials.
How to select the right conveyor chain for your conveyor system?
Selecting the right conveyor chain for your conveyor system is crucial to ensure optimal performance and longevity. Here are the steps to follow when choosing a conveyor chain:
- Identify your application requirements: Determine the specific requirements of your conveyor system, including the type of material being conveyed, the speed of operation, the load capacity, the environmental conditions, and any special considerations.
- Consider the chain type: Based on your application requirements, consider the different types of conveyor chains available, such as roller chains, double pitch chains, hollow pin chains, apron chains, or plastic chains. Evaluate their features and benefits to determine which type is most suitable for your needs.
- Assess the chain material: Conveyor chains are typically made from various materials such as steel, stainless steel, or plastic. Consider factors such as corrosion resistance, temperature resistance, wear resistance, and food-grade requirements when selecting the chain material.
- Determine the chain pitch: The chain pitch refers to the distance between the centers of adjacent pins. Choose the appropriate pitch size based on your conveyor system’s design, load requirements, and speed. Smaller pitch sizes provide smoother operation at higher speeds, while larger pitch sizes offer better resistance against wear and fatigue.
- Evaluate the chain strength: Consider the required tensile strength and fatigue resistance of the chain to ensure it can withstand the anticipated load and operating conditions. Factors such as chain construction, material quality, and heat treatment play a role in determining the chain’s strength.
- Consider additional features: Depending on your application, you may need additional features such as attachments, guides, or specialized coatings on the chain. Assess if any of these features are necessary to meet your specific requirements.
- Consult with experts: If you’re uncertain about the selection process or have unique application needs, it’s advisable to consult with conveyor chain manufacturers or industry experts who can provide guidance and recommendations based on their expertise.
By following these steps and carefully considering your application requirements, you can select the right conveyor chain that ensures efficient and reliable operation of your conveyor system.
editor by CX 2023-07-28
China Overhead Conveyor Standard Chain Uh-5075-S bush chain for sale
Solution Description
Overhead Conveyor Normal Chain UH-5075-S
5Ton normal chain features
No.1 Forging technology
Every chain buckle is precision forged by way of ten procedures, and the breaking power of the chain reaches 55KN.
No.2 Chain duration precision
Underneath the test force of 270N/m, the measured deviation does not exceed +.3%~-.1% of the nominal measurement of the measured duration.
No.3 Higher hardness
The wheels are carburized and quenched, and the floor hardness reaches forty five levels or much more.
No.3 Versatile turning
The bare minimum horizontal turning radius of the chain can be R300mm*a hundred and eighty levels (turntable elbow), and the chain will go by means of the elbow easily without jamming.
5Ton 5075 conveyor chain parameters
| Model |
5 Ton Normal Chain |
5 Tons Horizontal Wheel Chain |
five Tons Vertical Wheel Chain |
five Tons Added Large Chain |
| Parameters | ||||
| Chain pitch(mm) | one hundred fifty | a hundred and fifty | 150 | one hundred fifty |
| Solitary stage lifting(kg) | 15 | fifteen | 25 | twenty five |
|
One stage lifting bodyweight KG (using Y-type spreader or beam spreader) |
35 | 35 | 50 | fifty |
| Allowable chain rigidity (KN) | 30 | 30 | thirty | thirty |
| Chain greatest tensile load KN | fifty five | fifty five | fifty five | fifty five |
| Chain weight(kg/m) | 4.two | four.6 | 4.eighty five | 5.three |
| Keep track of specs | fifty seven*sixty seven*17 | fifty seven*sixty seven*seventeen | fifty seven*sixty seven*17 | fifty seven*67*17 |
| Minimal hanging distance (mm) | one hundred fifty | one hundred fifty | 150 | 150 |
| Vertical roller diameter (mm) | fifty two | fifty two | fifty two | 52 |
| Horizental roller diameter (mm) | 45 | 45 | 45 | forty five |
| Shifting pace (m/min) | .5-fifteen | .5-fifteen | .5-fifteen | .5-15 |
| Least radius of gyration(mm) | R255 | R255 | R255 | R255 |
| Minimal vertical radius(mm) | R500 | R500 | R500 | R500 |
| Doing work temperature(ºC) | 250 | 250 | 250 | 250 |
Company view
FAQ
one. who are we?
We are primarily based in ZheJiang , China, start from 2000,promote to Central The us(forty.00%),Northern Europe(thirty.00%),Western Europe(20.00%),South America(10.00%). There are total about 201-three hundred men and women in our place of work.
two. how can we promise good quality?
Constantly a pre-creation sample ahead of mass production
Always closing Inspection prior to shipment
3.what can you get from us?
mdf powder coating line, steel powder coating line,home appliances assembly line, electrostatic spray paining line, overhead line conveyor parts.
4. why should you buy from us not from other suppliers?
we are a factory for creating computerized coating line, residence appliance assembly line significant in MDF powder coating line and metal powder coating and as effectively as spare parts spraying for automobile and 3 c 3c course plastic shell painting line, washing machine assembly line, LED Tv set assembly line, Fridge freezer and CZPT dryer assembly line, air conditioner assembly line, and so on.
5. what companies can we supply?
Recognized Shipping Conditions: FOB,EXW
Recognized Payment Currency:USD,HKD,CNY
Recognized Payment Type: T/T
Language Spoken:English,Chinese.
|
US $19-25 / Meter | |
100 Meters (Min. Order) |
###
| After-sales Service: | on Line After Sale Service |
|---|---|
| Warranty: | 1 Year |
| Structure: | Chain Conveyor |
| Material: | Stainless Steel |
| Material Feature: | Heat Resistant, Fire Resistant |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant |
###
| Customization: |
Available
|
|---|
###
| Model |
5 Ton Standard Chain |
5 Tons Horizontal Wheel Chain |
5 Tons Vertical Wheel Chain |
5 Tons Extra Heavy Chain |
| Parameters | ||||
| Chain pitch(mm) | 150 | 150 | 150 | 150 |
| Single point lifting(kg) | 15 | 15 | 25 | 25 |
|
Single point lifting weight KG (using Y-type spreader or beam spreader) |
35 | 35 | 50 | 50 |
| Allowable chain tension (KN) | 30 | 30 | 30 | 30 |
| Chain ultimate tensile load KN | 55 | 55 | 55 | 55 |
| Chain weight(kg/m) | 4.2 | 4.6 | 4.85 | 5.3 |
| Track specifications | 57*67*17 | 57*67*17 | 57*67*17 | 57*67*17 |
| Minimum hanging distance (mm) | 150 | 150 | 150 | 150 |
| Vertical roller diameter (mm) | 52 | 52 | 52 | 52 |
| Horizental roller diameter (mm) | 45 | 45 | 45 | 45 |
| Moving speed (m/min) | 0.5-15 | 0.5-15 | 0.5-15 | 0.5-15 |
| Minimum radius of gyration(mm) | R255 | R255 | R255 | R255 |
| Minimum vertical radius(mm) | R500 | R500 | R500 | R500 |
| Working temperature(ºC) | 250 | 250 | 250 | 250 |
|
US $19-25 / Meter | |
100 Meters (Min. Order) |
###
| After-sales Service: | on Line After Sale Service |
|---|---|
| Warranty: | 1 Year |
| Structure: | Chain Conveyor |
| Material: | Stainless Steel |
| Material Feature: | Heat Resistant, Fire Resistant |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant |
###
| Customization: |
Available
|
|---|
###
| Model |
5 Ton Standard Chain |
5 Tons Horizontal Wheel Chain |
5 Tons Vertical Wheel Chain |
5 Tons Extra Heavy Chain |
| Parameters | ||||
| Chain pitch(mm) | 150 | 150 | 150 | 150 |
| Single point lifting(kg) | 15 | 15 | 25 | 25 |
|
Single point lifting weight KG (using Y-type spreader or beam spreader) |
35 | 35 | 50 | 50 |
| Allowable chain tension (KN) | 30 | 30 | 30 | 30 |
| Chain ultimate tensile load KN | 55 | 55 | 55 | 55 |
| Chain weight(kg/m) | 4.2 | 4.6 | 4.85 | 5.3 |
| Track specifications | 57*67*17 | 57*67*17 | 57*67*17 | 57*67*17 |
| Minimum hanging distance (mm) | 150 | 150 | 150 | 150 |
| Vertical roller diameter (mm) | 52 | 52 | 52 | 52 |
| Horizental roller diameter (mm) | 45 | 45 | 45 | 45 |
| Moving speed (m/min) | 0.5-15 | 0.5-15 | 0.5-15 | 0.5-15 |
| Minimum radius of gyration(mm) | R255 | R255 | R255 | R255 |
| Minimum vertical radius(mm) | R500 | R500 | R500 | R500 |
| Working temperature(ºC) | 250 | 250 | 250 | 250 |
Pin chain conveyor
The choice between roller chains and friction drives depends on the usage environment. Roller chains are more resistant to dirty environments and are more suitable for conveying bulk products. The pivot chain is designed to handle highly bulk products. Ideally, the center-to-center distance between the two axles should be thirty to fifty times the chain pitch. The size of the sprocket will depend on the usage environment, which will also determine the fatigue strength and resistance of the chain.
Roller chains are more resistant to dirty environments
There are some key differences between drive chains and roller chains. The most notable difference is in the materials. Drive chains are generally more durable than roller chains. However, both chains are prone to dirty environments. While solution chains are sometimes used for heavy-duty tasks, roller chains are often used in dirtier environments. In fact, drive chains are often used when the job is very dirty and the chain has to slide on the rails.
The new lubricant used on the roller chain attracts dirt and other debris to the surface of the chain and prevents lubricant from entering the load-carrying parts of the chain, such as hinge plates, bushings, and rollers. When dust is drawn into these components, lubricants, and dirt form an abrasive paste that accelerates wear.
Lube-free roller chains keep chains clean longer. This makes it easier to specify and install in areas with strict hygiene requirements. CZPT lube-free roller chains meet NSF-H1 lubrication standards. However, lubricated roller chains are still suitable for areas where food contact is unlikely.
Stainless steel roller chains are particularly resistant to acids, alkalis, and low-temperature environments. Since stainless steel is softer than carbon steel, lubricants are not as effective at preventing dirt from entering the chain. Stainless steel roller chains have a higher strength rating than standard chains, but are not as strong as chains made from carbon steel. If you are using a roller chain in a very dirty environment, you should use a stainless steel chain.
A stud chain is more efficient than a friction drive
The present invention relates to a light-duty double-ended chain that is more efficient than conventional chains. Stud chains are made by die-forging bar steel into roughly the-shaped links. This method avoids loss of shear strength due to bending and also minimizes the welded portion. The double-headed chain is light in weight and has strong resistance to fatigue damage.
This chain type has a stud-style design. Stud-shaped design provides greater tensile strength and prevents tangling. Each stud is formed by die forging and is usually shaped like an e or th. However, it is not necessary for each stud to have a uniform cross-sectional shape. Different cross-sectional shapes can be used depending on the application.
Stud chains are more efficient than friction drives because the studs in the chain are integrated. Stud links resist large breaks. Its applications are in conveyor chains and fisheries. Wear tested on boat chains made of SBC material. In the process, bolt chains were found to be more efficient than friction drives. Its applications are rapidly expanding.
Double-ended chains are more efficient for high-load applications. It features studs throughout its internal width to prevent kinking. Chains of this type are commonly used for heavy lifting machinery. Other types of chains are roller chains, power transmission chains, and bushing roller chains. These types of chains are also widely used in motorcycle, bicycle and transportation applications. In addition to being more efficient, stud chains also have fewer wear problems than friction drive chains.
A study on the difference between wear percentage and friction time showed that stud chains are more efficient than friction drives. The friction strips were measured at the beginning of the test. Take it off after 6 hours, 10080 times, and take pictures with the same diameter. As a boundary value, the diameter of the friction strip is smaller than that of a conventional chain. This shows that the present invention has better wear resistance than friction drives.
Shaft chains designed for conveying bulk products
Pivot chains are versatile conveyors used in many applications. Low back type, small backrest distance, rear opening design to prevent the product from sticking to the joints and causing stiffness. Stainless steel and carbon bushing pin chains do not have pre-rotating rollers. In contrast, bucket elevators do not use pivot chains.
CZPT pin chains provide unmatched performance in agricultural and industrial machinery. They are constructed from a single cast barrel and are connected by hardened steel pins. CZPT’s steel pivot chains are strong enough to withstand the corrosive environments of agricultural and industrial applications. The steel pins in the CZPT Pintle Chain are hardened and riveted to ensure long-term durability and optimum performance.
Lifeguard chains feature patented interlocking side links that reduce gaps between adjacent side panels. They can withstand a variety of applications and will never break under pressure. These chains are available in 1/2” and 1” pitch configurations. CZPT combines both types of pin chains to achieve the best of both worlds. CZPT features dual pin chains and pin joints to increase chain durability and reduce maintenance hassles.
CZPT’s engineering team can custom design pivot chains for your specific application. Designed for specific speed, friction, temperature and wear requirements, these chains are ideal for a variety of applications. Headquartered in Milwaukee, Wisconsin, the company operates on two strategic platforms: Food and Beverage and Industrial Applications. The products of these companies are used in food, energy and manufacturing.
editor by czh 2023-01-02
China Custom Manufacturer From China of Overhead Detachable Drop Forged Conveyor Chain for Powder CZPT Line (X348 X458 X658 X678 X698 F100 F160) with high quality
Merchandise Description
About Factory
With far more than 18 years’ histiory, we are a professinal maker for drop solid products this sort of as solid chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Apart from, we can also make as for every your drawing or sample, unique hyperlink chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
one) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as for every your drawing)
3) Approach: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Item Demonstrate
Technical Knowledge
| Design | Pitch | Dimension | Lateral Corner | Common Measured Size (mm) | Calculated Amount | Tensile Strength (KN) | Excess weight (Kg/m) | |||||
| A | F | G | J | K | S | |||||||
| 80H | eighty | 73 | 42 | 18.4 | 20 | 34.5 | 19.five | seven | 3032/3058 | 38 | 250 | seven.8 |
| X348 | seventy six.six | forty six | 27 | twelve.seven | twelve.7 | 20.six | 13.five | nine | 3050.5/3095.2 | forty | 110 | 3.2 |
| X458 | 102.four | 57 | 37 | 16 | sixteen | 26.five | seventeen.five | nine | 3063.1/3090.2 | 30 | 210 | five.two |
| 468H | 102.four | 84.one | 47.8 | eighteen | 29.five | 42.9 | 22.two | 9 | 3063.1/3090.2 | 30 | 318 | eleven.five |
| X658 | 153.2 | 55.6 | 35 | sixteen | sixteen | 57.2 | 17.five | 7 | 3055.1/3082.8 | 20 | 210 | four |
| X678 | 153.two | 77 | 50.eight | 22.2 | 21 | 34.2 | twenty five | 7 | 3055.1/3082.8 | 20 | 320 | nine.5 |
| 678 | 153.2 | 77 | fifty.eight | 22.2 | 21 | 34.two | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 698 | 153.two | ninety five.twenty five | sixty four | 28 | twenty five.four | forty one.three | 32 | 5 | 3055.1/3082.8 | 20 | 515 | seventeen |
| 998 | 229.4 | 95.twenty five | 67.five | 28 | 25.four | 41.three | 32 | 5 | 3205/3232.four | thirteen | 515 | fourteen.eight |
| 9118 | 229.4 | 123.eight | 76.two | 35 | 33.five | fifty two | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| S348 | 76.6 | 38.9 | 28.six | 12.seven | twelve.7 | 20.6 | thirteen.five | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| S458 | 102.4 | fifty two.1 | 35 | sixteen | 16 | 26.5 | 17.five | 9 | 3063.1/3090.two | 30 | 210 | 5.2 |
| S678 | 153.two | 69.8 | 50.eight | 22.2 | 21 | 34.two | 25 | seven | 3055.1/3082.eight | 20 | 320 | 9.5 |
| S698 | 153.2 | seventy three | 68.three | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | seventeen |
| S9118 | 229.4 | 98.four | 77.8 | 35 | 33.five | 52 | 38.1 | five | 3205/3232.4 | thirteen | 832 | 24.two |
| F100 | one hundred | fifty seven | 37 | sixteen | 16 | 26.five | 17.five | 9 | 2991.3/3018.3 | thirty | 210 | five.2 |
| F160 | one hundred sixty | 78 | 54 | 24 | twenty.5 | 36 | 28 | seven | 3190.7/3219.five | twenty | 318 | ten.3 |
Goods & Screening Equipments
Merchandise Application
Packing & Shipping
Why Pick Us?
1. We are engaged in chain market above 15 years with wealthy market place experience. We hold enhancing generation techniques. All the products have longer operating daily life and have handed the marketplace take a look at.
2. We can design the proper chains with large top quality content, great abrasion resistance, great corrosion, large improve and and so forth as per your request or the chain software.
3. We are the chain maker you can immediately obtain the solution from us with lower cost and higher top quality.
4. We have a skilled group for international trade, they have abundant encounters and are usually completely ready to solve difficulties for clients. So you have practically nothing to be concerned about.
5. We have the lengthy-phrase cooperative forwarder who can give us the most affordable freight. And it can aid you to preserve the freight. What is far more, for the FCL, we will layout the offers as for every the container sizes with the biggest ability to help save the shipping and delivery cost for both of us.
Advantages and Drawbacks of Drive Chains
Drive chains are extensively utilised for sliding metal guides. Even though answer chains are often employed, roller chains are a lot more efficient in size and bodyweight. Nevertheless, a drive chain is usually the greatest decision for filthy employment. The following are some of the benefits and negatives of travel chains. Find out far more! Adapt your vehicle to your certain predicament with push chains. You’ll be happy you did! Read through on to understand far more! Continue reading through for info on various types of drive chains.
Inverted tooth chain
An inverted tooth camshaft drive chain has tooth on its back links and two pin rolling pivot joints that interact every single other to transmit moderate to higher-speed rotations. This kind of push chain is also recognized as a silent chain push, which is notably effective in decreasing noise and vibration. The enamel on the links mesh completely with the teeth of the gear sprocket. The inverted tooth design and style also offers easy interaction of chain hyperlinks with the tooth of the sprocket.
The design of the new model was especially effective in quelling noise. The “Druid” spring forks enabled the chain to change with small motion of the axle. It was introduced at the 1910 Olympia present and sold far more than 500 units. The push chain was also silent, which lowered the want for sound insulation and attenuation components, which in flip minimized bodyweight. That’s why, it became an best selection for wind turbines.
The main down sides of chain travel incorporate its minimal speed and constrained assortment. It is high-priced to manufacture and calls for precise mounting. Routine maintenance is important, like lubrication and slack adjustment. Its velocity fluctuates as the chain is stretched. This causes the chain to fail at the worst feasible time. The chain push also has problems associated with slippage. In addition, it can be inclined to extreme use and tear. Fortunately, nevertheless, there are newer sorts of generate chains available, which are a lot more tough and dependable.
Duplex chain
There are 3 kinds of duplex drive chains: SC, RP, and Ramsey. Each and every has their possess unique rewards and functions. The Rampower duplex collection provides twice the electricity capability of the standard SC duplex chain. They are often used in new programs. SC duplex chains are the most reasonably priced and are employed in significantly less demanding purposes. The SC duplex chain has a reduce electrical power capacity but decrease weight. There is also no guarantee of functionality.
Multi-strand roller chain
The A number of-strand roller chain for push chain market can be outlined on the foundation of the variables that generate development in this business. The factors that hamper marketplace growth can be understood in buy to come up with alternative bends for lucrative options. This report aims to realize the present situation and the affect of COVID-19 on the market as a total. We will also discuss the market place drivers and restraints. We will talk about the different varieties of Several-strand roller chains for push chain and their industry sizes in the coming many years.
The bare minimum tensile strength for a roller chain is a single sixth or a single-ninth the tensile toughness of a standard travel chain. These specifications are established to stop linkplate fatigue, which is the major lead to of premature breakdown. A chain created of this material is deemed a exceptional option for higher-performance programs involving a high load-bearing ability. If you’re utilizing a push chain, make positive to select a proper chain based mostly on the sort of software. A basic chain with a large load-bearing capability is also ideal for basic purposes.
Although it is correct that a large-pressure, large-velocity drive calls for a larger energy ranking than a minimal-speed chain, roller chains are mostly utilised in minimal to mid-pace programs. They are comparable to bicycle chains but may have a grasp url. In motorcycles, chains are heavier and may demand a chain device to remove. These chains are often changed with toothed belts or a mixture of equally.
Flat best chain
The flat leading push chain is a functional conveyor belt that conveys medium and massive workpiece pallets. Its arcing capacity helps make it suitable for ongoing generate mixtures involving curve arcs. The flat top chain is also accessible with PA put on pads on the workpiece pallets. The flat best chain’s metal and plastic glide profiles permit surface hundreds of up to 1.5 kg/cm. Hd profiles are suitable with the flat best chain.
The metal flat leading chain is available in many sorts: 815, 820, and 881 series. These are warmth-handled to have higher strength and exceptional use resistance. They can also be used with different sprockets, including 820 sprockets. The higher-high quality steel chain can be used with a lot of industrial programs. However, if you are hunting for a tough chain for your industrial application, iwis hardened stainless metal flat prime chains are an outstanding selection.
TSplus flat best generate chain delivers the most flexibility of any conveying media. The drive units can be joined conclude-to-stop to sort prolonged conveyor lines. Side-flexing flat top chains are available to develop serpentine, in-line, and carousel conveyors. Push units are obtainable in normal and hefty-duty designs. They are versatile adequate to take care of a selection of container sizes. If you need to have a a lot more complex conveyor system, you can select a large-obligation push chain.
Rexnord flat best chains come in two simple styles: MatTop chain and TableTop chain. The TableTop chain is molded in normal widths ranging from 3.25 inches to 12 inches. These are delivered in 10-foot sections, but you can also find 20-foot-extensive mattop chains. You can even customize your MatTop chain to meet your precise requirements. They are perfect for a assortment of conveying apps, from common conveying to wash down apps.
Conveyor chain
Push chains for conveyors arrive in a assortment of designs. These chains can have different levels of pitch. Pitch is governed by wheel tooth toughness, the overall chain rigidity, and the kind of travel motor. A regular optimum pitch is identified by the width of the url plates and the angle in between the mounting angles. You can improve the pitch of your chain by strengthening the bushes between the website link plates. Make confident that the hole between the wheel teeth and the bushes is approximately 1-fourth inch.
Pitch and tension of the chain are crucial concerns when choosing a chain. The minimum pitch is identified by the thickness of the tooth on the wheel and the highest pitch is established by the rigidity of the link plates. However, this highest pitch might be exceeded with bushes among the website link plates or clearance with the wheel enamel. A excellent high quality chain will have bearing surfaces lubricated to stop extreme put on and rust. Medium-viscosity mineral oil is appropriate for normal operating circumstances. SAE 20W-fifty is a very good option for this application. Self-lubricating chains are accessible from many chain companies.
The chain is generally lubricated by dripping oil among the back links. This variety of lubrication requires regular inspection of the conveyor chain. The sum of oil ought to be ample to avert reddish brown discoloration on the chain joints. A lubricating oil ought to be utilized on a everyday foundation, according to the manufacturer’s technical specs. In order to make sure a longer life for your travel chain, make certain that you lubricate it on a regular foundation.
China Hot selling Overhead Conveyor Chain with Trolley for Poultry Equipment with Great quality
Solution Description
POM Trolley for Poultry Slaughter house Production line is wear-resistant with easy surface area, solidity and toughness.
The Overhead Chain Conveyor is utilised for the transmission of the poultry birds from 1 step to the next or from 1 workshop to the up coming workshop. It is the most critical component of the poultry slaughter house.
This conveyor includes the driving and stress method, it is straightforward to maintain and thoroughly clean and runs with minimal sounds. The keep track of of Overhead Chain Conveyor has 2 types, 1 is “T” monitor and the other is tubular track.
We could layout the conveyor according to the client’s request.
Our overhead conveyor spare elements are often at your demands. Our poultry processing elements are sold wordwide. We try to be your initial choice for areas. Our parts are engineered and produced to stand up to the harsh surroundings of todays’ processing crops.Please Do not be reluctant to contact us for a lot more information about shipping system.
Poultry slaughtering and processing tools spare elements, Trolley overhead conveyor, Plucker Choosing rubber finger, Shackle, Defeather elements, Generate belt and PVC conveyor belt
You will uncover all spare parts for poultry slaughtering line we could source:
one. Trolley wheels and Overhead Trolley
two. Chain which is matched with this nylon trolley
three. Rubber fingers and finger disc
4. Hanger and Shackle Hooks
5. Defeather accesseries
6. Conveyor belt and Pulleys
7. T bar T keep track of
And all other spare areas.
Any comment by return will be substantial appreciated.
| Trolley | POM |
| CHAIN | Url chain |
CZPT silent roller chain
The development of roller chains benefited from the idea of automatic production released by Henry Ford. Conveyor belts and chains have been around for centuries, and as Ford expanded the notion of vehicle production, roller chains became popular. Today, they are utilized in factories and lumber mills to go objects quickly, type, and shift items vertically or horizontally. There are conveyors for other functions, such as sorting and inserting objects into truck beds.
CZPT roller chain
Established in 1890, the business is the world’s major company of higher-functionality roller chain systems. The organization focuses on electricity transmission, industrial generation, and the aftermarket. The firm employs the maximum top quality resources for its chains and cautiously designs, manufactures, and assembles each and every element. With far more than a century of encounter, the business carries on to exceed customer expectations and sector specifications. This is evident in the chain’s title and brand.
The company also gives companies a entire variety of service choices. These contain on-web site maintenance and application engineering. Headquartered in Indianapolis, Indiana, the company gives chain push restore and upkeep providers. In addition to offering greatest-in-class goods, CZPT also gives custom-made provider answers for any business. For a lot more details, visit the CZPT web site. Beneath are some of the advantages of selecting a CZPT roller chain.
CZPT roller chains reflect many improvements in chain technologies. Its components are shot-peened with a high-velocity iron shot to increase toughness and longevity. The chain is also manufacturing unit preloaded, no need to stretch and change prematurely to tighten the chain. Eventually, a higher-good quality CZPT roller chain will save you time and income. It is the most tough roller chain on the marketplace. Though far more costly to create, it will last longer.
There are numerous types of supplies employed to build roller chains. Common supplies contain metal, stainless metal, and brass. The material utilised to make the chain also performs a crucial position in toughness. In addition to steel, chain makers use distinct warmth treatment options for their parts. The good quality of the pitch gap fabrication, heat treatment, and shot peening of the metal has an effect on the tiredness strength of the chain. The layout and thickness of the website link plates are also important in deciding exhaustion strength.
CZPT silent chain
The CZPT silent chain is an inverted equipment that eliminates friction throughout articulation. It is also a non-slip resilient chain. Its layout can be personalized to go well with a variety of industrial purposes. It functions a patented put on defense system such as connecting links and stainless metal factors. Below are some of its advantages. There are some professionals and downsides here.
The “CZPT” silent chain is driven by a motor through the PS-1 capsule. The chain runs quietly, is not going to slip or seize anything, and needs regular lubrication to keep peak functionality. Heavy motor oil or cup grease is an excellent lubricant. The arrows marked on every url stage in the path the chain need to go. Keep away from using non-solids greases.
The firm’s other merchandise incorporate a selection of worm gear reducers. CZPT is committed to supplying substantial-quality products at reasonably priced rates. They also manufacture miter gear reducers, plastic belts, and conveyor chains. You can contact Dalton Bearing for more info on CZPT products. We will assist you figure out the correct remedy for your distinct software. You can also speak to us for a lot more information about our item line.
The CZPT Quiet Chain variety features exclusive “M” gauge pins with substantial surface hardness. It also characteristics sophisticated chain assembly engineering. The company manufactures CZPT timing chains for motorbike purposes in Japan. Its positive aspects incorporate smooth and sounds-cost-free transmission. Also, it decreases the measurement. As a result, it is an excellent option for motorbike engines. But be certain to seek advice from an expert before buying.
Rexnord Roller Chains
If you are hunting for trustworthy large-responsibility roller chains, you have occur to the proper area. Regal Rexnord has a complete line of prestressed roller chains in all measurements and kinds, from solitary to multi-strand, as effectively as a wide assortment of components. Specialty chains are also available, like HV and SC chains.
Rexnord’s roller chains are accessible in a range of sizes and types, like double pitch generate chains for the long middle, minimal-pace purposes. They are manufactured of stainless steel for corrosion resistance and are factory lubricated for simple servicing. Rexnord’s roller chains also attribute armor pins and extensive waistline sidebars for extra safety and toughness. It comes in distinct styles and configurations for a range of apps which includes conveyors, elevators, and commercial sprinkler programs.
Competitor roller chain
Oil Field Roller Chains Market study report supplies a comprehensive analysis of the market such as macro and micro developments, pricing examination, and strategic examination of essential competition. It also contains an in-depth review of marketplace trend innovations and key section identification. It also provides insights into competitive eventualities and drivers driving the market place development. It also handles the most current tendencies and techniques for the long term of the market.
To recognize the aggressive landscape of the Oil Subject Roller Chains marketplace, the strengths and weaknesses of every foremost maker have to be analyzed. One of the important measurements of a roller chain is tensile strength, which determines the potential to face up to a one particular-time load before breaking. Exhaustion strength, on the other hand, represents the highest load that a chain can stand up to in excess of a prolonged period of time of time. By evaluating these two functionality metrics, you can decide the very best brand name and variety for your specific specifications.
Software of roller chain
A roller chain is a easy mechanical electricity transmission technique consisting of a collection of brief cylindrical rollers linked jointly by facet links and driven by gears known as sprockets. This simple, trustworthy, and successful technique is frequently utilized to convey materials and is best for a lot of different purposes. This variety of chain is widely utilized in conveyors and bucket elevators and is accessible in a range of energy scores and patterns.
The most frequent drive chains are the one-strand common series with electrical power ratings ranging from .5 to one hundred kW. Alternatively, the multi-strand design is a greater efficiency alternative that gives higher power capability without having growing chain pitch or line pace. The other is the silent chain, also recognized as the inverted tooth chain. It is designed to be noiseless and to remove the negative results of stretching. It rides on the tooth of the sprocket and its radius will increase as it moves. It immediately corrects slight pitch alterations. It also gives clean, long-lasting support that operates effortlessly.
A roller chain is composed of 5 basic factors: bushings, rollers, and pins. Every single individual website link is held jointly with a pin or bushing. The pin goes by way of a bushing in the internal url to avoid rotation. The benefits of roller chains make them 1 of the most successful power transmission and conveying options. CZPT prides alone on its expertise and experience in roller chain programs. Below are some widespread utilizes of roller chains.
Particular purposes require significantly less than best roller chain efficiency. To meet these issues, makers offer you a assortment of options. A self-lubricating chain can be employed to maintain the chain cleanse and minimize dust. Oil-contaminated chains can also be used for particular purposes. Other supplies, these kinds of as stainless steel, can support retard corrosion and boost the dress in resistance of the chain. In addition, they can be utilized in a assortment of environments, this kind of as foodstuff processing equipment.